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Coil winder

A technology of winding machine and winding mechanism, which is applied in the direction of coil manufacturing, etc. It can solve the problems of inaccurate number of winding coils, irregular rotation inertia of AC motor, inconvenient adjustment of the origin of the wire rack, etc. And the effect of convenient adjustment, convenient operation and adjustment, and neat wiring

Inactive Publication Date: 2006-02-22
程筱军
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This kind of winding machine has the following disadvantages in use: 1. Since the heart-shaped cam is used to push the wire rack to arrange the wires, the wire rack itself has gaps, so the wires are not neatly arranged.
2. Due to the mechanical structure of the wires, the enameled wire cannot be wound intermittently and coiled automatically
3. It is inconvenient to adjust the origin of the cable rack
4. Since the AC motor control does not have slow start and slow stop functions, the accuracy of the number of coils wound is not very accurate, and the rotational inertia of the AC motor is irregular

Method used

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  • Coil winder
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Embodiment Construction

[0021] Example structure see Figure 1 to Figure 8 . The winding machine is mainly composed of a winding mechanism A, a winding mechanism B, and an electrical controller C. The motor of described winding mechanism A adopts frequency conversion motor, comprises frequency converter 31, frequency conversion motor 23, synchronous belt 24, synchronous pulley 26, winding main shaft 25, wire storage barrel 21, pay-off stand 22. The cable arrangement B is mainly composed of a stepping motor 12 , a transmission part I, a displacement part II, a stroke control mechanical part III and a cable rack 1 . The electrical controller C includes a power supply part IV, a single-chip microcomputer V, a keyboard display part VI, an inverter control AC motor part VII, a stepping motor synchronous tracking part VIII, a counting part IX, a stroke control part X and a battery protection part XI. Transmission part I includes synchronous pulley 11 and synchronous belt 10; shifting part II includes bal...

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Abstract

Winding machine includes winding mechanism, mechanism for arranging wires, apparatus controller, suitable for winding coils for transformer, relay, AC contactor, wire wound resistor, inductance, instruments and meters. The mechanism for arranging wires is composed of step motor, drive part, shifting part, mechanical part of motion control and rack for arranging wires. Mechanical part of motion control includes light coupling seat, light coupler, adjustment screw rod, the light coupler is installed on light coupling seat, and light coupling seat is pulled on adjustment screw rod. Advantages are: reasonable designed structure, high automaticity, high control precision and no error of number of turns.

Description

technical field [0001] The invention relates to a large-scale coil winding equipment in the electronics and electric appliance industry, in particular to a winding machine suitable for winding coils of transformers, relays, AC contactors, wire-wound resistors, inductors, instruments and meters. Background technique [0002] Winding machine is a kind of mechatronics equipment, and existing winding machine is mainly made up of motor, mechanical transmission and electric control box 42. The mechanical transmission includes a winding mechanism and a cable arrangement mechanism. The mechanical transmission consists of a motor 46, a pulley 44, a V-belt 45, a rotating main shaft 39, a pay-off stand 35, a wire storage barrel 36, a worm gear box 41, a heart-shaped cam 40, and a shaft case. 37. The seat shell 38 and the wiring mechanism 43 are composed, see Figure 9-Figure 12 . Electric control box 42 adopts single-chip microcomputer control. This coil winding machine has following...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01F41/06
Inventor 程筱军
Owner 程筱军