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Technology for producing needle-punched pattern-embroidered carpet

A production process and carpet technology, which is applied in the production process field of needle-embroidered carpets, can solve the problems of low production efficiency of woven jacquard carpets, low production efficiency of jacquard carpets, and unclear carpet patterns, etc., and achieve a strong three-dimensional effect of patterns , clear pattern and low production cost

Inactive Publication Date: 2004-03-24
连云港飞雁毛毯有限责任公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The defect of this technique is: one, the genuine rate is low, generally, the genuine rate of producing machine-woven jacquard carpet is about 65%; About 8; 3. The production cost of the product is high, the low production efficiency of the woven jacquard carpet and the low rate of genuine products are one of the reasons for the high production cost of the woven jacquard carpet, and the other reason is a woven jacquard machine The price of the carpet is about 300,000 yuan; 4. The pattern of the woven carpet is not very clear, and the three-dimensional effect is not strong

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] Example 1. A kind of production technology of needle-embroidered pattern carpet, its technological process is as follows:

[0027] (1) Use a circular machine to interweave acrylic bulked yarn and polyester low elastic yarn in the weft direction into a white gray cloth, and use a setting machine to shape the white gray cloth; and because the white gray cloth is a cut loop flannelette, the bottom of the flannelette needs to be sizing on the setting machine, and Heat sets the yarn in place.

[0028] (2) Print the white gray cloth after the setting, and use the setting machine to carry out the setting and drying of the printed printed cloth; this process step is the printing and setting process in the present invention. , choose the width of white gray cloth, before printing, paste the fabric on the platen evenly, when printing, put the screen frame flat on the fabric, pour the printing paste into the screen frame, and scrape the paste evenly, so that the color paste can p...

Embodiment 2

[0033] Example 2. A kind of production technology of needle-embroidered pattern carpet, its technological process is as follows:

[0034] (1) acrylic yarn and terylene yarn are weftwise interwoven into white gray cloth with a circular machine, and the white gray cloth is shaped with a setting machine; the specification of the acrylic yarn is 16, and the specification of the polyester yarn is 150 denier.

[0035] (2) printing the white gray cloth after the setting, and carrying out setting and drying to the floral cloth gained after the printing with a setting machine;

[0036] (3) According to the printing pattern or flower pattern of the calico rough surface after shaping and drying, cut out the groove at the intersection of different colors, the groove width of described groove is 2 millimeters, and groove depth is 6 millimeters, and The stock solution dyed yarn is embroidered in the cut groove, and the stock solution dyed yarn is black.

[0037] (4) Cut the embroidered do...

Embodiment 3

[0040] Example 3. A kind of production technology of needle-embroidered pattern carpet, its technological process is as follows:

[0041] (1) Interweave acrylic bulked yarn and polyester low elastic yarn weftwise into white gray cloth with a circular machine, and shape the white gray cloth with a setting machine; the specification of the described acrylic bulked yarn is 20, and the described polyester low elastic yarn The gauge of silk is 100.

[0042] (2) printing the white gray cloth after the setting, and carrying out setting and drying to the floral cloth gained after the printing with a setting machine;

[0043] (3) According to the printing pattern or flower pattern of the calico rough surface after shaping and drying, cut out the groove at the intersection of different colors, the groove width of described groove is 3 millimeters, and groove depth is 9 millimeters, and The stock solution dyed yarn is embroidered in the cut groove, and the stock solution dyed yarn is w...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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PUM

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Abstract

The production process of needle-punched embroidered carpet includes the following steps: (1) using circular loom to filling-wise interweave acrylic fibre and polyester fibre and make them into gray cloth, setting the gray cloth by using setting machine; (2) printing the gray cloth, setting and drying; (3). according to the printed pattern on the pile face of the printed cloth cutting groove in the intersected place of different colours, and embroidering mass-dyed yarn into the cut groove; (4). evenly trimming the embroidered mass-dyed yarn and making its pile face be 0.1-2.0 mm higher than the pile face of printed cloth, then sizing and setting, making its pile face be shrinked and be 0.1-0.5 mm lower than the pile face of printed cloth to obtain printed gray goods.

Description

technical field [0001] The invention relates to a fabric production process, in particular to a needle-embroidered pattern carpet production process. Background technique [0002] The carpet in the prior art is mainly a jacquard carpet, which is formed by weaving a carpet fabric with a woven jacquard machine and compounding it with carpet accessories. , the carpet fabric can be obtained, and the finished product can be obtained through compound wrapping. Its technological characteristics are: first, the warp and weft directions participate in weaving; second, the yarn is dyed first, and then weaving; third, the dope dyed yarn in the fabric pattern participates in weaving together with other colored yarns. The defect of this technique is: one, the genuine rate is low, generally, the genuine rate of producing machine-woven jacquard carpet is about 65%; About 8; 3. The production cost of the product is high, the low production efficiency of the woven jacqu...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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IPC IPC(8): A47G27/02D03D27/02D05C17/00D06C13/08
Inventor 张国良潘克强
Owner 连云港飞雁毛毯有限责任公司
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