Fine grained sintered cemented carbides containing a gradient zone
一种硬质合金、粘结相的技术,应用在刀夹的附件、金属加工设备、用于车床的刀具等方向,能够解决不希望负面效果等问题
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Embodiment 1
[0017] Raw materials 1, 2 and 4 given in Table 1 were used to manufacture powders with a composition of 12 wt% Co-8, 1 wt% V and the balance WC. Press and sinter the blade. Use P N2 = 950 mbar and up to T = 1380°C for sintering in order to nitriding the alloy. Sintering was performed under vacuum from a sintering temperature of T=1380°C and up to T=1410°C. The nitrogen content of the sintered insert was 0.35 wt% N.
[0018] Raw material, No.
[0019] The result of the cutting insert containing a 75 μm thick binder-phase-enriched surface region below its clearance face and rake face, which is substantially free of cubic carbide phases, and has a significantly reduced gradient thickness near the edge portion of the surface ,See figure 1 . The grain size of WC is about 0.9 μm.
Embodiment 2
[0021] The same powder as the blade in Example 1 was used for pressing and sintering. Sintering was performed using the same procedure, however maintaining P throughout the sintering cycle N2 = 950 mbar.
[0022] Below the interstitial and rake faces is a structure with a surface region comprising a 50 μm thick gradient binder phase enriched region, with the edge near the surface having a significantly reduced gradient thickness, see figure 2 . The nitrogen content of the sintered insert was 0.35 wt%. Determination of elemental distribution using EPMA (Electron Probe Microanalysis), see image 3 . Note that the surface region is substantially free of V. The grain size of WC is about 0.9 μm.
Embodiment 3
[0024] Raw materials 1, 2, 3, 4 in Table 1 were used to manufacture powders with a composition: 13 wt% Co, 3.47 wt% V, 3.27 wt% Ti and the balance WC.
[0025] Sintering is carried out according to the conditions of Example 1, the surface structure under the gap surface and the rake surface is a 55 μm thick binder phase surface area, and the edge portion near the surface has a significantly reduced gradient thickness, see Figure 4 . The nitrogen content of the sintered insert was 0.45 wt%. The grain size of WC is about 0.9 μm.
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