Integrated circuit fabrication with boron etch-stop layer

Active Publication Date: 2017-11-23
GLOBALFOUNDRIES US INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The present patent provides methods and structures for making integrated circuits. These methods involve growing a conductive layer on a semiconductor element, creating a boron etch-stop layer, adding an insulator layer, and creating an opening to expose the boron etch-stop layer. An annealing process is then used to drive boron into the conductive layer, creating a boron-rich region. A contact is then formed to connect the semiconductor element to other components of the circuit through the conductive layer. These methods and structures can improve the efficiency and reliability of integrated circuits.

Problems solved by technology

For example, the amount of electrical conductivity and resistance between a contact to the transistor and the various components and regions thereof can affect quantities such as operating speed, manufacturing quality, variance between units, degradation of materials over time, etc.

Method used

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  • Integrated circuit fabrication with boron etch-stop layer
  • Integrated circuit fabrication with boron etch-stop layer
  • Integrated circuit fabrication with boron etch-stop layer

Examples

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Embodiment Construction

[0016]Embodiments of the present disclosure provide methods of forming integrated circuits (ICs) using boron etch-stop layers, in addition to related structures. Methods according to the present disclosure can be integrated with and / or performed alongside methods of processing an IC structure for metal gate replacement, e.g., replacement metal gate (RMG) processes. Processes according to the present disclosure can yield a transistor structure which exhibits, e.g., reduced electrical resistance between a contact and a source or drain terminal of the transistor as compared to conventional transistor structures. The reduced electrical resistance can be provided by forming and / or modifying additional structures between a contact to the transistor and a source or drain region of the transistor. According to embodiments, methods of forming an IC structure can include forming a boron etch-stop layer on a conductive epitaxial layer positioned on a semiconductor element, and annealing the bo...

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Abstract

Aspects of the present disclosure include fabricating integrated circuit (IC) structures using a boron etch-stop layer, and IC structures with a boron-rich region therein. Methods of forming an IC structure according to the present disclosure can include: growing a conductive epitaxial layer on an upper surface of a semiconductor element; forming a boron etch-stop layer directly on an upper surface of the conductive epitaxial layer; forming an insulator on the boron etch-stop layer; forming an opening within the insulator to expose an upper surface of the boron etch-stop layer; annealing the boron etch-stop layer to drive boron into the conductive epitaxial layer, such that the boron etch-stop layer becomes a boron-rich region; and forming a contact to the boron-rich region within the opening, such that the contact is electrically connected to the semiconductor element through at least the conductive epitaxial layer.

Description

BACKGROUND[0001]The subject matter disclosed herein relates to the fabrication of field effect transistors (FETs). More specifically, embodiments of the present disclosure relate to methods of forming integrated circuit (IC) structures which use a boron layer used as an etch stop, and resulting IC structures which include a boron-rich region for transistors to electrically connect contacts to source and drain terminals.[0002]In integrated circuit (IC) structures, a transistor is a critical component for implementing digital circuitry designs. Generally, a transistor includes three electrical terminals: a source, a drain, and a gate. By applying different voltages to the gate terminal, the flow of electric current between the source and the drain can be turned on and off. The gate of a transistor can be formed as a gate stack structure (i.e., a “metal gate stack”) composed of a metal separated from a semiconductor element by a gate dielectric layer. Two processing paradigms for fabri...

Claims

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Application Information

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IPC IPC(8): H01L29/66H01L21/22H01L29/207H01L21/285H01L21/225H01L29/78H01L21/311
CPCH01L29/66795H01L29/785H01L29/7848H01L29/7845H01L29/207H01L21/2225H01L21/2254H01L29/66545H01L21/31144H01L21/28518H01L29/41791H01L29/66803H01L23/48H01L2223/00
InventorPEI, CHENGWENWU, XUSHENGXU, ZIYAN
OwnerGLOBALFOUNDRIES US INC