Process of Manufacturing Resilient, Fibrous, Piled Woven Fabric

Abstract

A process of manufacturing a resilient, fibrous, piled woven fabric includes moving a resilient, fibrous woven fabric through a platform type carding machine including at least one first roller having a rough surface, at least one second roller having a surface formed of needles, and at least one third roller having a fine surface. One surface of the woven fabric passes and contacts the first roller so that fibers on one surface of the woven fabric are cut, one surface of the woven fabric passes and contacts the second roller so that the fibers on one surface of the woven fabric are broken to form a layer of uneven pile structure thereon, and one surface of the woven fabric passes and contacts the at least one third roller so that the layer of uneven pile structure is combed out and smoothed to finish a resilient, fibrous, piled woven fabric.

Description

BACKGROUND OF THE INVENTION1. Field of the Invention[0001]The invention relates to process of manufacturing resilient, fibrous, piled woven fabric and more particularly to a process of manufacturing a resilient, fibrous, piled woven fabric by moving a resilient, fibrous woven fabric to a platform type carding machine in which one surface of the woven fabric passes and contacts first rollers having a rough surface, second rollers for carding, and third rollers having a fine surface so that a resilient, fibrous, piled woven fabric is obtained at the end of the process.2. Description of Related Art[0002]Clothing is fiber and textile material worn on the body. Physically, clothing serves many purposes including protection, enhancing safety during hazardous activities, insulating against cold or hot conditions, providing a hygienic barrier, and keeping infectious and toxic materials away from the body.[0003]Piled knitting fabrics are exemplary examples of manufacturing clothing for keepi...

AI Technical Summary

Benefits of technology

The invention is a process for making a fibrous, resilient piled fabric using a carding machine and a platform. This process simplifies the process and reduces space and manufacturing time. The fabric has a single layer structure and single pile surface, eliminating the problem of peeling. This reduces the space required for many platforms and solves the issue of fabric peeling.

Problems solved by technology

However, the conventional process is disadvantageous due to complicate steps, high manufacturing cost and bulkiness of the plurality of machines.

Conventional woven fabrics lack loops and are not piled, do not have the extent of looseness of knitting fabric, and do not have a sufficient force to withstand stretching in the carding step.

Furthermore, the conventional carding machines are not configured to process the resilient, fibrous woven fabrics.

However, the conventional piled knitting fabric 50 has the following disadvantages: The production of the two-layer (i.e., layers 50 and 52) knitting fabric is a time consuming, complicated manufacturing process.

The manufacturing cost is prohibitively high.

The adhesive 56 is not reliable.

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