Process of Manufacturing Resilient, Fibrous, Piled Woven Fabric

Abstract

A process of manufacturing a resilient, fibrous, piled woven fabric includes moving a resilient, fibrous woven fabric through a platform type carding machine including at least one first roller having a rough surface, at least one second roller having a surface formed of needles, and at least one third roller having a fine surface. One surface of the woven fabric passes and contacts the first roller so that fibers on one surface of the woven fabric are cut, one surface of the woven fabric passes and contacts the second roller so that the fibers on one surface of the woven fabric are broken to form a layer of uneven pile structure thereon, and one surface of the woven fabric passes and contacts the at least one third roller so that the layer of uneven pile structure is combed out and smoothed to finish a resilient, fibrous, piled woven fabric.

Description

BACKGROUND OF THE INVENTION1. Field of the Invention[0001]The invention relates to process of manufacturing resilient, fibrous, piled woven fabric and more particularly to a process of manufacturing a resilient, fibrous, piled woven fabric by moving a resilient, fibrous woven fabric to a platform type carding machine in which one surface of the woven fabric passes and contacts first rollers having a rough surface, second rollers for carding, and third rollers having a fine surface so that a resilient, fibrous, piled woven fabric is obtained at the end of the process.2. Description of Related Art[0002]Clothing is fiber and textile material worn on the body. Physically, clothing serves many purposes including protection, enhancing safety during hazardous activities, insulating against cold or hot conditions, providing a hygienic barrier, and keeping infectious and toxic materials away from the body.[0003]Piled knitting fabrics are exemplary examples of manufacturing clothing for keepi...

AI Technical Summary

Benefits of technology

[0006]It is therefore an object of the invention to provide a process of manufacturing a resilient, fibrous, piled woven fabric by using a comprising the step of moving a woven fabric through a platform type carding machine in cooperation with a platform for breaking surface fiber, combing out piles and smoothing the piles so as to give an effect of platform combination and process simplification.

[0008]The invention has the following advantages and benefits in comparison with the conventional art: The process of cutting the fibers with the carding machine, breaking the fibers with a rough roller, combing out the fibers, and smoothing the fiber with a fine roller is executed by cooperating with the platform type carding machine. Further, three different types of rollers are incorporated into a platform can simplifying process, saving space occupied by many platforms, and saving the manufacturing time. Further, a resilient, fibrous, piled woven fabric having a single layer structure and a single pile surface is produced so that the problem of the fabric being peeled as experienced in the conventional fabric having a two-layer structure is eliminated

Problems solved by technology

However, the conventional process is disadvantageous due to complicate steps, high manufacturing cost and bulkiness of the plurality of machines.

Conventional woven fabrics lack loops and are not piled, do not have the extent of looseness of knitting fabric, and do not have a sufficient force to withstand stretching in the carding step.

Furthermore, the conventional carding machines are not configured to process the resilient, fibrous woven fabrics.

However, the conventional piled knitting fabric 50 has the following disadvantages: The production of the two-layer (i.e., layers 50 and 52) knitting fabric is a time consuming, complicated manufacturing process.

The manufacturing cost is prohibitively high.

The adhesive 56 is not reliable.

Images