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Charging member, process for its production, process cartridge

a technology of electrophotography and process, applied in the direction of corona discharge, thin material processing, instruments, etc., can solve the problems of non-uniformity of conductive cover layer volume resistivity and other problems, and achieve stable and good charging performance, and form high-grade electrophotographic images stably

Active Publication Date: 2015-03-17
CANON KK
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The solution ensures stable and consistent charging performance even in diverse environmental conditions, enabling the production of high-grade electrophotographic images by immobilizing graphitized particles within the surface layer, thus preventing changes in their position due to expansion and contraction.

Problems solved by technology

As this occurs, the present inventors have found that, where the conductive cover layer is one having been made conductive by dispersing conductive particles in a binder resin, a problem as stated below may come about.
Such agglomeration of the conductive particles makes the conductive cover layer non-uniform in its volume resistivity.

Method used

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  • Charging member, process for its production, process cartridge
  • Charging member, process for its production, process cartridge
  • Charging member, process for its production, process cartridge

Examples

Experimental program
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examples

[0089]The present invention is described below in greater detail by giving specific working examples. How to measure various parametric values measured in the present working examples is described first.

[0090]Measurement of Graphite (002) Plane Lattice Spacing of Graphitized Particles Per Se and Graphitized Particles Contained in Surface Layer

[0091]About the plane lattice spacing of Graphitized particles 1 to 32 described later, it is measured with a sample horizontal type high-intensity X-ray diffraction instrument (trade name: RINT / TTR-II; manufactured by Rigaku Corporation) under the following conditions to obtain an X-ray diffraction chart. About the plane lattice spacing of graphitized particles contained in the surface layer, first about 50 mg of graphitized particles are picked from the surface layer. This is measured with the above instrument to obtain an X-ray diffraction chart.

[0092]A peak position of diffraction profiles from graphite (002) planes is determined from each ...

production example a1

Production of Graphitized Particle 1

[0112]β-Resin was extracted from coal-tar pitch by solvent fractionation and this was hydrogenated to carry out heavy-duty treatment. Next, its solvent-soluble matter was removed by using toluene, to obtain bulk-mesophase pitch. The bulk-mesophase pitch obtained was mechanically so pulverized as to be 3 μm in volume average particle diameter. Next, the bulk-mesophase pitch obtained was heated in air up to 270° C. at a heating rate of 300° C. / hour to effect oxidation. Subsequently, the bulk-mesophase pitch thus pulverized and oxidized was heated in an atmosphere of nitrogen up to 3,000° C. at a heating rate of 1,500° C. / hour, and then heated at this temperature of 3,000° C. for 15 minutes, followed by classification to obtain Graphitized particle 1.

production example a2

Production of Graphitized Particle 2

[0113]In Production Example A1, the bulk-mesophase pitch was mechanically so pulverized as to be 1 μm in volume average particle diameter, and conditions for the treatment in the step of oxidation in Production Example A1 were changed to heating to 2,000° C. at a heating rate of 1,000° C. / hour. Also, conditions for the treatment in the step of heating were changed to a temperature of 2,000° C. for 10 minutes and conditions for the subsequent classification were changed. Except for these, the procedure of Production Example A1 was repeated to obtain Graphitized particle 2.

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Abstract

Concerned with a charging member in the conductive surface layer of which the conductive particles are so kept from agglomerating as to make charging performance not easily change even where the surface layer expands and contracts repeatedly in various environments. The charging member is a charging member having a conductive substrate and formed on the substrate a conductive elastic layer and a conductive surface layer. The elastic layer contains a polymer having a unit coming from ethylene oxide, and the surface layer contains a binder resin and graphitized particles. The binder resin contains a resin having in the molecule a urethane linkage or a siloxane linkage, or a urethane linkage and a siloxane linkage, and the graphitized particles have a graphite (002) plane lattice spacing of from 0.3362 nm or more to 0.3449 nm or less.

Description

CROSS-REFERENCE TO RELATED APPLICATIONS[0001]This application is a continuation of International Application No. PCT / JP2009 / 067969, filed Oct. 13, 2009, which claims the benefit of Japanese Patent Application No. 2008-275702, filed Oct. 27, 2008.BACKGROUND OF THE INVENTION[0002]1. Field of the Invention[0003]This invention relates to a charging member, process for its production, a process cartridge, and an electrophotographic apparatus.[0004]2. Description of the Related Art[0005]Japanese Patent Laid-open Application No. 2004-157384 discloses a charging member which has a conductive elastic layer made up of a rubber having a unit coming from ethylene oxide, such as epichlorohydrin rubber, and provided on the conductive elastic layer a conductive cover layer as a surface layer.SUMMARY OF THE INVENTION[0006]The rubber constituting the conductive elastic layer has a high moisture absorption as having the unit coming from ethylene oxide. Hence, the conductive elastic layer expands and ...

Claims

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Application Information

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Patent Type & Authority Patents(United States)
IPC IPC(8): G03G5/04G03G15/02
CPCG03G15/0233Y10T428/25G03G15/02G03G21/18
Inventor TANIGUCHI, TOMOHITOFURUKAWA, TAKUMIMATSUDA, HIDEKAZUYAGISAWA, YUSUKE
Owner CANON KK