Check patentability & draft patents in minutes with Patsnap Eureka AI!

Method for producing optical sheet, and optical sheet

A manufacturing method and technology of optical sheets, applied to optics, optical elements, optical elements, etc., can solve problems such as inability to obtain formability, transferability, transparency restrictions, and uneven hue

Inactive Publication Date: 2009-04-15
KURARAY CO LTD
View PDF6 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

That is, the light incident on the lenticular lens sheet 102 is incident on both the lens portion 1021 and the transparent support 1022 to be refracted, and due to the difference in their refractive indices, uneven hue may sometimes occur.
Also, their transparency is sometimes limited due to their different refractive indices
[0018] In addition, since the materials of the lens portion 1021 and the transparent support 1022 are different, chipping is easily formed, and shapeability is also limited.
[0019] As described above, in the conventional optical sheet manufacturing method, when using a rigid roll, although it is possible to form an optically functional shape, it is difficult to manufacture an optical sheet with a uniform thickness distribution with good thickness accuracy. of
On the other hand, when an elastic roll is used, although a thin sheet with a uniform thickness distribution can be produced with good thickness accuracy, it cannot obtain formability and transferability sufficient for use in optical applications.
Therefore, there is a problem that the thickness accuracy of the optical sheet and the accuracy of formability and transferability cannot be achieved at the same time.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Method for producing optical sheet, and optical sheet
  • Method for producing optical sheet, and optical sheet
  • Method for producing optical sheet, and optical sheet

Examples

Experimental program
Comparison scheme
Effect test

no. 1 Embodiment approach

[0044] First, combine figure 1 A method of manufacturing a lenticular lens sheet will be described. figure 1 It is a cross-sectional view of a lenticular lens sheet manufacturing apparatus.

[0045] Such as figure 1 As shown, the lenticular lens sheet manufacturing apparatus 10 has a mold 11 , a first roll 12 , a second roll 13 , and a third roll 14 .

[0046] The die 11 is an extruding part extruding the resin 15 melted by the extruder. The temperature when the resin 15 is extruded from the die 11 is preferably higher than 230°C, but not lower than 250°C and lower than 290°C. If it is lower than 230° C., the viscosity after melting the resin is high, and the transferability of the forming roll may be insufficient. If it is higher than 290°C, thermal decomposition of the resin will be promoted, and problems such as discoloration and white turbidity may occur.

[0047] The first roll 12 is a touch roll that presses the molten resin 15 against the second roll 13 . The f...

no. 2 Embodiment approach

[0076] When an elastic metal elastic roll is used as the first roll 12, an optical sheet having concavo-convex shapes on both surfaces can be formed by forming an arbitrary shaped pattern on the first roll 12 as well.

[0077] In addition, if the flat plate stamper is wound around the second roll 13 with an adhesive material, the degree of freedom of the optical pattern to be transferred can be increased. At the same time, the thermal insulation performance of the second roll 13 can be improved, and a functional optical sheet having high-precision thickness, transferability, and the like can be molded.

no. 3 Embodiment approach

[0079] In a third embodiment, an overall configuration of a method for manufacturing a lens sheet in this embodiment will be described with reference to FIG. 4 . FIG. 4 is a schematic diagram showing an example of the overall structure of a lens sheet manufacturing apparatus.

[0080] In Fig. 4, numeral 10 represents the manufacturing device of the lenticular lens sheet, 11 is a mold, 110 is an extruder, 12 is a 1st roll, 13 is a 2nd roll, 14 is a 3rd roll, 140 is a 4th roll, 141 , 142 are conveying rollers. In addition, an elastic roller is used as the first roller 12 as will be described later.

[0081] In the manufacturing apparatus 10 of a lenticular lens sheet, the following extrusion molding process is mainly performed. Specifically, first, the resin 15 melted by the extruder 110 is extruded from the die 11 and sent to the air gap between the first roll 12 and the second roll 13 . The extruded resin 15 is pressed against the second roller 13 by the first roller 12 . ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
distanceaaaaaaaaaa
distanceaaaaaaaaaa
distanceaaaaaaaaaa
Login to View More

Abstract

The purpose of the invention is to provide an optical piece manufacture method and an optical piece which is manufactured through the method. With the method, a thin optical piece with uniformly distributed thickness can be manufactured with perfect thickness and precision and perfect figuration and transfer printing property. The invention relates to an optical piece manufacture method which belongs to a method, through which resin (15) extruded by a mould (11) is pressurized between a touch pressure roller (12) and a figuration roller (13) and passes through the touch pressure roller and the figuration roller to manufacture an optical piece. More specifically, the temperature of the resin extruded by the mould (11) is from 250 DEG C to 290 DEG C and the forming speed is 8 to 40 meters per minute. In addition, the air interstice between the mould (11) and the fastening position of the touch pressure roller and the figuration roller (13) is below 100 millimeters and the touch pressure roller (12) adopts an elastic roller with the radial deformation value above 0.01percent of the diameter of the elastic roller when the line pressure is 30 kilograms per centimeter.

Description

technical field [0001] The present invention relates to a manufacturing method of an optical sheet and a manufacturing method of an optical sheet and a lenticular lens sheet. Background technique [0002] In the existing optical sheet manufacturing method, the sheet-shaped resin material extruded from the extrusion die passes through the gap between them while being pressed by a pair of engraved / mirror metal rollers, and the resin sheet is manufactured. . With this manufacturing method, when manufacturing a sheet having an optical function, it is required that a certain degree of thickness uniformity can be achieved by pressing pressure of a rigid roll. Furthermore, it is required to be able to transfer the smooth surface, surface shape, etc. necessary for realizing the optical function from the reverse pattern provided on the mold roll to the sheet at a certain shaping rate. [0003] In recent years, there has been a demand for thinner sheets for optical use. One of the ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B29C47/88B29C43/22B29C48/08B29D11/00
CPCB29C47/886B29C47/0021B29D11/00278B29C43/222B29C48/08B29C48/914B29C48/9155B29C48/906G02B3/00G03B21/60
Inventor 马场和雄广濑和典小田义弘中里悦男松崎一朗
Owner KURARAY CO LTD
Features
  • R&D
  • Intellectual Property
  • Life Sciences
  • Materials
  • Tech Scout
Why Patsnap Eureka
  • Unparalleled Data Quality
  • Higher Quality Content
  • 60% Fewer Hallucinations
Social media
Patsnap Eureka Blog
Learn More