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Welding image identification method

A recognition method and image technology, applied in image enhancement, image data processing, character and pattern recognition, etc., can solve problems such as limited application, inability to recognize complex image recognition results well, and recognition inapplicability, etc., to achieve applicability Effect

Inactive Publication Date: 2009-07-01
JIANGSU UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] After searching the existing technical documents, it was found that Xiong Zhenyu and others published "Research on Image Processing and Recognition Method of Weld Seam of Arc Welding Robot" in "Welding Technology" (2006, Vol35, No. 3: 8-11), the According to the characteristics of the weld image obtained by the charge-coupled device (CCD), the corresponding image processing method is studied, which effectively eliminates the interference of the spatter and arc light in the welding process on the weld image. The deformation at the center of the weld can be accurately identified in the image, but its shortcomings are: only the deformation of the laser band can be identified, and it cannot be applied to multi-interference image recognition without an external laser light source, and the shape and outline of the molten pool cannot be identified. For more functions such as welding quality control
However, it only recognizes local welds, and fails to recognize images containing other disturbances as a whole, which limits the application of this method
The two methods mentioned above are mainly focused on traditional image processing methods, and do not make full use of the prior knowledge of the image itself, resulting in the inability to recognize complex images and obtain good recognition results.

Method used

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Experimental program
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Embodiment

[0041] Step (1): Use the image acquisition card to convert the image of the CCD camera into a digital image. The image of the workpiece before welding is the image of the entire working environment within the field of view of the camera. It is directly collected by the CCD, and the size is 768×576. figure 1 (a), (d) shown. The image of the molten pool is collected according to the different needs in the production. The image of the molten pool during GTAW welding under the two conditions of filling wire and non-filling wire is collected by using a filter with a light transmission range of 590-710nm. No wire filling is used here. The size of the molten pool image during welding is 128×128, and the size of the molten pool image during wire filling welding is 400×300. The collected images are as follows: figure 2 (a) and image 3 (a) shown. The purpose of designing this test example is to test the adaptability of the algorithm to different environments, different sizes and di...

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Abstract

The invention discloses a welding image recognition method based on prior knowledge, which includes using a charge-coupled device (CCD) to obtain a welding seam image and using a C-V segmentation method to segment the image. The image to be welded before welding is irradiated by an ordinary indoor light source Next, the initial contour is obtained by using a CCD camera. The molten pool image in the welding process is obtained by the light reduction and filtering system. The initial contour of the image is used as the boundary, and the C-V segmentation method is used for gradual evolution to obtain the real weld before welding. The edge shape and contour information of the molten pool in the seam and welding process, the present invention realizes the image coordinates and contour information of the seam before welding as well as the contour information and size feature information of the molten pool image as a whole, and these information can be used in the automatic welding system Or the path planning of welding robots, seam tracking deviation correction and penetration control, forming quality control, etc., have applicability in the field of more intelligent welding technology of visual sensing.

Description

technical field [0001] The invention relates to the field of welding technology, in particular to a welding image recognition method based on prior knowledge, which is used to recognize seam images before welding and various molten pool images during welding. Background technique [0002] At present, visual sensing and image processing technology have been widely used in dynamic intelligent control of molten pool, weld seam tracking, prediction of welding organization, structure and robot intelligent welding. If we want to use visual technology to identify weld or extract molten pool features One of the important steps in seam tracking, penetration control, etc. is to identify welding-related images and extract the characteristic parameters of the weld or molten pool, and among these characteristic parameters, edges and contours are important characteristic quantities. For example, on a workpiece image, the gray scale of the weld seam and the workpiece forming the weld seam ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G06K9/34G06T5/00
Inventor 陈希章雷玉成
Owner JIANGSU UNIV