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Producing technology for total ceramic tap valve body and application thereof

A manufacturing process and valve technology, which is applied to the manufacturing process of the valve body of the all-ceramic faucet and its application field, can solve the problems of non-regeneration, high material and processing costs, fading and blackening, etc.

Inactive Publication Date: 2007-11-07
张谭伟
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Faucets or valves are an indispensable control mechanism for pipelines that transport fluids. With the improvement of people's living standards, the quality of domestic water and the appearance, craftsmanship and practicability of faucets and valves are increasingly demanding. From traditional cast iron painted faucets The valve is improved to cast copper chrome-plated faucet valve to meet the water quality and product appearance requirements. However, with the increasing shortage of rare metal resources and materials, which cannot be recycled, and the cumbersome processing and polishing of metal materials, at the same time With the rise of copper price, and it remains high, the product price is too high for users to bear
[0003] In addition, in the above-mentioned process of making products with metal materials, there are still two difficult problems to solve: first, metal casting, polishing and electroplating are one of the biggest sources of environmental pollution, and environmental protection can only be done from the root of the industry. Second, the existing metal faucet valves have a single color, because there is only white one for electrochrome plating, and the material and processing costs are also high, and there is also fading and blackening.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] Embodiment 1 (by weight percentage)

[0024] SiO 2 : 45% Al 2 o 3 : 45% Fe 2 o 3 +TiO 2 : 1.5%

[0025] CaO: 2.4% MgO: 1.1% K 2 O+Na 2 O: 4%

[0026] Additives (sodium humate Na 2 O·nSiO·mH 2 O): Margin

Embodiment 2

[0027] Embodiment 2: (by weight percentage)

[0028] SiO 2 : 68% Al 2 o 3 : 30% Fe 2 o 3 +TiO 2 :1%

[0029] CaO: 0 MgO: 0 K 2 O+Na 2 O: 0

[0030] Additives (sodium humate Na 2 O·nSiO·mH 2 O): Margin

Embodiment 3

[0031] Embodiment 3: (by weight percentage)

[0032] SiO 2 : 90% Al 2 o 3 : 0 Fe 2 o 3 +TiO 2 :0

[0033] CaO: 1.5 MgO: 1.5% K 2 O+Na 2 O: 6

[0034] Additives (sodium humate Na 2 O·nSiO·mH 2 O): Margin

[0035] Second, the production process

[0036] 1. First select the mud material, remove impurities, prepare raw materials according to the formula: water = 1:8, and enter the ball mill for ball milling.

[0037] 2. The mud ball mill is poured into the pool for stale use.

[0038] 3. Close the outer mold and the inner mold tightly, inject mud to form, and demould.

[0039] 4. Send the mud blank after grouting to the drying room for drying.

[0040] 5. Carry out trimming, washing and semi-finished product inspection on the dried billet.

[0041] 6. Glaze the inspected semi-finished products.

[0042] 7. Put the glazed product into the furnace and fire it.

[0043] When the above-mentioned ceramic valve is connected with pipes and pipe fittings, the pipe fittin...

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PUM

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Abstract

A ceramic cock valve preparing process is provided in the invention. The character is in that: the valve shell and the valve core components are all made by the ceramic after ceramic confecting, ball grinding, module, demould, drying, fettling, glazing and burning. The ceramic valve body is made up of the 45-90%SiO2, 0-45% Al2O3, 0-1.5% Fe2O3+TiO2, 0-2.4% CaO, 0-1.5% MgO, 0-6% K2O+Na2O and additive residue. The ceramic valve body can be used in the open and close controlling of all transfusion pipe line.

Description

technical field [0001] The invention relates to a manufacturing process and application of an all-ceramic faucet valve body, in particular to the application of a ceramic valve body of a faucet valve. Background technique [0002] Faucets or valves are an indispensable control mechanism for pipelines that transport fluids. With the improvement of people's living standards, the quality of domestic water and the appearance, craftsmanship and practicability of faucets and valves are increasingly demanding. From traditional cast iron painted faucets The valve is improved to cast copper chrome-plated faucet valve to meet the water quality and product appearance requirements. However, with the increasing shortage of rare metal resources and materials, which cannot be recycled, and the cumbersome processing and polishing of metal materials, at the same time With the rise of copper price, and it remains high, the product price is too high for users to bear. [0003] In addition, in...

Claims

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Application Information

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IPC IPC(8): F16K27/00C04B35/14F16L15/04
Inventor 张谭伟
Owner 张谭伟