Method for restoring slurry pump casing used for river and sea dredger

A repair method and mud pump technology, applied in the repair field, can solve the problems of increasing production costs, equipment waste, etc., and achieve the effects of saving equipment costs, solving maintenance problems, and saving transportation costs

Inactive Publication Date: 2008-02-13
李小鸽
View PDF0 Cites 12 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Before the present invention, once the inner pump casing of the mud pump used on the river and sea dredger was worn out, it would be scrapped, and ...

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Method for restoring slurry pump casing used for river and sea dredger

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0020] The specific embodiments of the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0021] The method for repairing a mud pump casing of a river and sea dredger according to the present invention is divided into: a grinding process, a priming process and a wear-resistant layer surfacing process.

[0022] ① Grinding process: Use sand blasting equipment to remove the rust and burrs on the inner surface of the inner pump casing base 1 of the cleaned mud pump, and grind the uneven groove edges on the inner surface of the base 1 at an angle of 20-30°. Grinding can use tools such as hand grinding wheels, and use compressed air to remove grinding residues and powder particles to ensure that the inner layer is clean.

[0023] ②Priming process: as shown in Figure 1, on the inner surface of the base 1 of the inner pump casing of the clean mud pump, use a DC welding machine, a domestic 68-3 electrode and a UTP83FN special ca...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The present invention discloses a repair method for the internal pump shell the imported dredger high chromium cast iron mud pump and the internal pump shell the domestic dredger high chromium cast iron mud pump; the rust and burr on the fretted surface of the internal pump shell of the mud pump is removed and angles are ground on a plurality of parts according to requirements. With the short-arc welding of multi-pass welding and skip welding processes, a priming coat of reticular arrangement is welded on the clean internal pump fretted surface of the mud pump; at the same time, the welding seams are beat to remove the stress and avoid crack formation and control the interpass temperature on the priming coat surface. With the short-arc welding of the multi-pass welding and skip welding processes adopted by UTP abrasion welding rod and DC welder, a first abrasion layer, a second abrasion layer, an isolating layer, a third abrasion layer and a fourth abrasion layer are welded on the priming coat and the interpass temperature of every layer is controlled. The repaired internal pump shell of dredge mud pump will not be deformed and the matrix will not be damaged; the welded layers are abrasion and impact resistant; the cost can be saved by 70 to 90 percent; the service life can be prolonged by 3 to 5 times. Therefore, the present invention has great dissemination value.

Description

technical field [0001] The invention relates to a repair method, in particular to a repair method applied to an inner pump casing of a mud pump used in a river and sea dredger made of high chromium cast iron. Background technique [0002] There are countless dredgers in the rivers and oceans of our country, and each dredger is equipped with a mud pump to fish up the mud and sand in the river and the ocean as building materials for building docks, reclamation and dredging rivers. When the mud and sand are excavated and transported, they will collide or hit or rub the inner pump casing of the mud pump when they pass through the mud pump. After a period of time, the inner pump casing of the mud pump will rub out countless grooves with different depths and widths due to the collision or friction of mud and sand, and some parts will even wear through and cause the inner pump casing of the mud pump to be scrapped. Due to the special use environment and conditions, the inner pump ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): B23K9/04B23K9/095B23K9/235
Inventor 谢绍赋李小鸽易翔
Owner 李小鸽
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products