Ultrahigh molecular weight polyethylene dead-hard steel wire composite pipeline and manufacture method thereof

An ultra-high molecular weight, high-strength steel wire technology, applied in the direction of pipes/pipe joints/fittings, pipes, rigid pipes, etc., can solve the problems of low tensile strength, wear resistance, environmental cracking and fatigue resistance, steel wire corrosion, and pipe exterior Layer cracking resistance, wear resistance and poor fatigue resistance and other problems, to achieve superior performance, low cost, good flexibility

Inactive Publication Date: 2008-07-30
JIANGSU SHENSHI NEW MATERIAL TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

In the known technology, there are multiple structures of composite pipes lined with steel wires, but there are some disadvantages: for example, with polyethylene or silane cross-linked polyethylene material as the composite pipe matrix, the impact strength, its tensile strength, Lower wear resistance, environmental cracking resistance and fatigue resistance
Due to the low strength of the pipe matrix and the winding method of the steel wire, the single-layer steel wire composite pipe is prone to cracking in the circumferential direction, and the double-layer steel wire composite pipe

Method used

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  • Ultrahigh molecular weight polyethylene dead-hard steel wire composite pipeline and manufacture method thereof

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Embodiment

[0016] The invention provides an ultra-high-molecular-weight polyethylene high-strength steel wire composite pipe. Its structural features are: the base pipe is an ultra-high-molecular-weight polyethylene pipe, steel wires are used on the outer wall of the base pipe to be wound and arranged perpendicular to the axis of the base pipe, and the high-strength steel wire and This winding arrangement can increase the hoop bearing pressure of the pipeline, and the hoop bearing pressure is about 3 times higher than that of the products in the prior art through testing. Wrap sheet-like spiral-wound radiation cross-linked polyethylene stretch tape on the outer wall of the steel wire, and use polyethylene hot-melt between the steel wire and the steel wire, between the steel wire and the base pipe, and between the steel wire and the radiation cross-linked polyethylene stretch tape The glue is heated and bonded together.

[0017] The thickness of the radiation crosslinked polyethylene stre...

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Abstract

The invention discloses a high strength steel wire composite pipeline of ultrahigh molecular weight polyethylene and the preparation method thereof, and steel wires are winded and arranged in the manner of being perpendicular to an axial line of a base tube, and the external walls of steel wires are wrapped with a sheet-shaped spiral winding radiation crosslinking polyethylene tension belt. A polyethylene hot melt adhesive is adopted among the steel wires, between the steel wires and the base tube and between the steel wires and the radiation crosslinking polyethylene tension belt to heat, so that the steel wires, the steel wires and the base tube, the steel wires and the radiation crosslinking polyethylene tension belt are bonded into a whole. The preparation method is that a tube of the ultrahigh molecular weight polyethylene is chosen as the base tube, and steel wires are winded and arranged in the manner of being perpendicular to the axial line of the base tube at the external wall of the base tube; at last, the radiation crosslinking polyethylene tension belt wraps on the steel wires of the external wall of the base tube in the manner of the spiral winding to integrate adhesively. The flexibility of a pipeline of the invention is good, and the phenomenon the joint stress intensively fractures can not appear. The cost is low, which is only one third of that of the prior composite pipe, and large diameter product can be manufactured according to requirements of users.

Description

technical field [0001] The invention relates to a polyethylene pipe, which is an ultra-high molecular weight polyethylene high-strength steel wire composite pipe and a preparation method thereof. Background technique [0002] The applicant's patented UHMWPE pipe product has been widely recognized by users due to its superior performance after being used in the market in recent years. However, with the continuous increase in the price of polyethylene raw materials, the production cost has been greatly increased. In order to reduce production costs, the applicant has developed a composite pipe using steel wire in order to reduce the thickness of the pipe wall, thereby reducing the amount of polyethylene material used. In the known technology, there are multiple structures of composite pipes lined with steel wires, but there are some disadvantages: for example, polyethylene or silane cross-linked polyethylene material is the composite pipe matrix, impact resistance, tensile st...

Claims

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Application Information

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IPC IPC(8): F16L9/147
Inventor 刘阜东
Owner JIANGSU SHENSHI NEW MATERIAL TECH
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