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Cold-forming die steel collars anticentripetal composite casting technique for rail beam and section

A technology of cold working die steel and rail beam rolling mill, applied in the field of centrifugal compound casting of roll rings, which can solve the problems of difficult forging, narrow temperature range, unreasonable technology and economy, etc., and achieve the effect of low manufacturing cost

Inactive Publication Date: 2008-12-03
SINOSTEEL XINGTAI MACHINERY & MILL ROLL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the cold-work die steel roll rings used in various rail and beam rolling mills usually adopt forging process. Due to the narrow temperature range in the forging process, the forging process is very difficult, and cracks are prone to occur during the forging process, which is not good in technology and economy. Reasonable

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] Product specifications: Φ900 / Φ560×274mm;

[0028] Performance: working layer hardness HSD70-80, strength ≥ 850MPa; working layer thickness ≥ 60mm;

[0029] (1) Ingredients:

[0030] The amount of raw materials for the outer layer: 299kg of ordinary steel scrap, 100kg of pig iron, 113kg of low-silicon ferrochrome, 5.5kg of ferromolybdenum, and 3.0kg of ferrovanadium;

[0031] Core component raw materials: ordinary steel scrap 509kg, pig iron 220kg, metal manganese 5.0kg, ferrosilicon 5.0kg.

[0032] (2) Melting:

[0033] (1), adding the above-mentioned composition outer layer and core raw materials into two electric furnaces and heating and melting at the same time;

[0034] (2) After adjusting the ingredients in front of the furnace, the temperature is raised to 1630 ° C, and 13.5 kg of aluminum ingots are added for deoxidation and alloying, and then released from the furnace;

[0035] (3) The roller ring is formed by centrifugal casting method, and the rotation spe...

Embodiment 2

[0044] Product specifications: Φ803 / Φ460×268;

[0045] Performance: working layer hardness HRC54-58, strength ≥ 850MPa; working layer thickness ≥ 70mm;

[0046] (1) Ingredients:

[0047] The amount of raw materials for the outer layer: 299kg of ordinary steel scrap, 100kg of pig iron, 113kg of low-silicon ferrochrome, 5.5kg of ferromolybdenum, and 3.0kg of ferrovanadium.

[0048] Core component raw materials: ordinary steel scrap 379kg, pig iron 160kg, metal manganese 3.5kg, ferrosilicon 7.5kg.

[0049] (2) Melting:

[0050] (1), the outer layer and core raw materials of the above components are melted simultaneously by two electric furnaces;

[0051] (2) After adjusting the ingredients in front of the furnace, the temperature is raised to 1650°C, and 11kg of aluminum ingots are added for deoxidation and alloying, and then released from the furnace;

[0052] (3) The cold-work mold steel roll ring is formed by centrifugal casting method, and the rotation speed of the centri...

Embodiment 3

[0061] Product specification: Φ1200 / Φ750×110;

[0062] Performance: working layer hardness HRC54-58, strength ≥ 850MPa; working layer thickness ≥ 50mm;

[0063] (1) Ingredients:

[0064] The amount of raw materials for the outer layer: 398kg of ordinary steel scrap, 240kg of pig iron, 151kg of low-silicon ferrochrome, 7.0kg of ferromolybdenum, and 4.0kg of ferrovanadium.

[0065] Core component raw materials: ordinary steel scrap 807kg, pig iron 350kg, metal manganese 7.5kg, ferrosilicon 15.5kg.

[0066] (2) Melting

[0067] (1), the outer layer and core raw materials of the above components are melted simultaneously by two electric furnaces;

[0068] (2) After adjusting the ingredients in front of the furnace, the temperature is raised to 1620°C, and 20kg of aluminum ingots are added for deoxidation and alloying, and then released from the furnace;

[0069](3) The cold-work mold steel roll ring is formed by centrifugal casting method, and the rotation speed of the centrif...

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Abstract

The invention discloses a centrifugal composite casting technology for a cold working die steel roll collar used for a rail beam and section mill. The chemical compositions by weight percentage are as follows: outer layer compositions: 1.2 to 2.0 percent of C, less than 0.05 percent of P, less than 1.0 percent of Si, less than 0.05 percent of S, less than 1.0 percent of Mn, less than 1.0 percent of Ni, 10 to 15 percent of Cr, 0.1 to 1.0 percent of Mo, 0.1 to 1.5 percent of V, and the balance being Fe; core compositions: 1.2 to 3.0 percent of C, less than 0.05 percent of P, 1.0 to 3.0 percent of Si, less than 0.05 percent of S, 0.5 to 2.0 percent of Mn, less than 1.0 percent of Cr, less than 1.0 percent of Ni, less than 1.0 percent of Mo, and the balance being Fe. The centrifugal casting technology is adopted to manufacture the cold working die steel roll collar used for various rail beam and section mills; a core adopts high-toughness graphitic steel when the outer layer obtains high wearing resistance; and reasonable casting parameter matching is designed to guarantee the good combination of cold working die steel and the core. Compared with products produced by the prior forging method, the technology has equivalent application effect and low manufacturing cost, and the performance-price ratio is far higher than that of the forging production method. The technology realizes the casting which substitutes the forging, and satisfies the development direction of the industry.

Description

technical field [0001] The invention relates to a roll ring centrifugal composite casting technology, in particular to a cold working die steel roll ring centrifugal composite casting technology for rail and beam rolling mills. Background technique [0002] At present, the cold-work die steel roll rings used in various rail and beam rolling mills usually adopt forging process. Due to the narrow temperature range in the forging process, the forging process is very difficult, and cracks are prone to occur during the forging process, which is not good in technology and economy. Reasonable. Contents of the invention [0003] The object of the present invention is to overcome the above disadvantages, change forging into casting, and provide a centrifugal composite casting technology for cold working die steel roll rings for rail and beam rolling mills. [0004] The technical scheme adopted in the present invention is: [0005] The chemical composition of the cold working die ...

Claims

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Application Information

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IPC IPC(8): B22D13/04B22D1/00C22C38/60C22C38/56C22C38/46C22C38/44C21D1/32C21D1/28
Inventor 姜明亮王保宏柳长昭
Owner SINOSTEEL XINGTAI MACHINERY & MILL ROLL
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