Cold-forming die steel collars anticentripetal composite casting technique for rail beam and section
A technology of cold working die steel and rail beam rolling mill, applied in the field of centrifugal compound casting of roll rings, which can solve the problems of difficult forging, narrow temperature range, unreasonable technology and economy, etc., and achieve the effect of low manufacturing cost
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Embodiment 1
[0027] Product specifications: Φ900 / Φ560×274mm;
[0028] Performance: working layer hardness HSD70-80, strength ≥ 850MPa; working layer thickness ≥ 60mm;
[0029] (1) Ingredients:
[0030] The amount of raw materials for the outer layer: 299kg of ordinary steel scrap, 100kg of pig iron, 113kg of low-silicon ferrochrome, 5.5kg of ferromolybdenum, and 3.0kg of ferrovanadium;
[0031] Core component raw materials: ordinary steel scrap 509kg, pig iron 220kg, metal manganese 5.0kg, ferrosilicon 5.0kg.
[0032] (2) Melting:
[0033] (1), adding the above-mentioned composition outer layer and core raw materials into two electric furnaces and heating and melting at the same time;
[0034] (2) After adjusting the ingredients in front of the furnace, the temperature is raised to 1630 ° C, and 13.5 kg of aluminum ingots are added for deoxidation and alloying, and then released from the furnace;
[0035] (3) The roller ring is formed by centrifugal casting method, and the rotation spe...
Embodiment 2
[0044] Product specifications: Φ803 / Φ460×268;
[0045] Performance: working layer hardness HRC54-58, strength ≥ 850MPa; working layer thickness ≥ 70mm;
[0046] (1) Ingredients:
[0047] The amount of raw materials for the outer layer: 299kg of ordinary steel scrap, 100kg of pig iron, 113kg of low-silicon ferrochrome, 5.5kg of ferromolybdenum, and 3.0kg of ferrovanadium.
[0048] Core component raw materials: ordinary steel scrap 379kg, pig iron 160kg, metal manganese 3.5kg, ferrosilicon 7.5kg.
[0049] (2) Melting:
[0050] (1), the outer layer and core raw materials of the above components are melted simultaneously by two electric furnaces;
[0051] (2) After adjusting the ingredients in front of the furnace, the temperature is raised to 1650°C, and 11kg of aluminum ingots are added for deoxidation and alloying, and then released from the furnace;
[0052] (3) The cold-work mold steel roll ring is formed by centrifugal casting method, and the rotation speed of the centri...
Embodiment 3
[0061] Product specification: Φ1200 / Φ750×110;
[0062] Performance: working layer hardness HRC54-58, strength ≥ 850MPa; working layer thickness ≥ 50mm;
[0063] (1) Ingredients:
[0064] The amount of raw materials for the outer layer: 398kg of ordinary steel scrap, 240kg of pig iron, 151kg of low-silicon ferrochrome, 7.0kg of ferromolybdenum, and 4.0kg of ferrovanadium.
[0065] Core component raw materials: ordinary steel scrap 807kg, pig iron 350kg, metal manganese 7.5kg, ferrosilicon 15.5kg.
[0066] (2) Melting
[0067] (1), the outer layer and core raw materials of the above components are melted simultaneously by two electric furnaces;
[0068] (2) After adjusting the ingredients in front of the furnace, the temperature is raised to 1620°C, and 20kg of aluminum ingots are added for deoxidation and alloying, and then released from the furnace;
[0069](3) The cold-work mold steel roll ring is formed by centrifugal casting method, and the rotation speed of the centrif...
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