Automatic temperature control apparatus and method in reeling silk production process

An automatic control device and production process technology, applied in the direction of temperature control, non-electric variable control, electric fluid pressure control, etc., can solve the problems of high labor intensity, large temperature value lag, and large sericin dissolution loss. Achieve the effect of improving silk reeling production efficiency, improving the ability of disturbance, and easy operation and maintenance

Inactive Publication Date: 2008-12-24
广西壮族自治区柳州市自动化科学研究所
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the threading process, the temperature control of the soup in the threading pot has a very obvious impact on the threading effect. For example, when the temperature is too low, the threading efficiency will be low, and the threads will not be threaded, which will affect the subsequent silk reeling machine adding cocoons and threading , resulting in large denier deviation; when the temperature is too high, the sericin dissolves and loses a lot, which affects the silk quality, resulting in poor cohesion, large reeling and high consumption.
[0003] For example: at present, the main method used for the temperature control of the cocoon cooking machine and the temperature control of the soup in the Suoxu pot is: the worker manually switches the opening of the steam valve according to the indication of the thermometer pointer or judges by experience to cook the cocoon. Or cable temperature adjustment, this method has low measurement accuracy and high labor intensity for workers, and manual adjustment of the steam valve can not be done continuously to achieve temperature adjustment. Moreover, this method is too indirect, the effect is poor, and the temperature is difficult to grasp accurately. At the same time, due to frequent manual adjustments, the labor intensity of workers is increased; especially when the boiler steam supply fluctuates greatly or the production conditions change greatly, it is impossible to control the temperature within the range required by the process.
Some silk reeling factories have used solenoid valves to control the on-off of steam in order to achieve the purpose of controlling the temperature of cooking or threading. The "two-position" control of on-off (full-on or full-off) switch steam, because the steam is turned on and off, the temperature of the cooking chamber fluctuates up and down, so that when the cocoon cage passes through the cooking chamber, overcooked and overcooked cocoons appear instead In the case of unevenness; in the Suoxu process, due to the one-on and one-off of the heating loop steam, it is more difficult to control and stabilize the temperature of the Suoxu pot, followed by improper selection of temperature measurement points (usually designed on the outside of the Suoxu tank wall) The temperature value measured by the side of the overflow pipe) has a large lag and cannot reflect the soup temperature in the pot in time, so the control effect is poor. At present, most of the solenoid valve temperature control devices equipped with this type of solenoid valve are out of use.

Method used

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  • Automatic temperature control apparatus and method in reeling silk production process
  • Automatic temperature control apparatus and method in reeling silk production process
  • Automatic temperature control apparatus and method in reeling silk production process

Examples

Experimental program
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Effect test

Embodiment 1

[0052] A kind of process temperature automatic control device used in the silk reeling production process (full name: a kind of temperature automatic control device used in the process temperature control point in the silk reeling production process), as shown in Figure 1, the process temperature automatic control device Including n process temperature regulation loops, the value range of n is: 1≤n≤32;

[0053] Each process temperature regulation loop includes temperature measurement part I, temperature display control part II and automatic regulating valve part III;

[0054] The temperature measurement part includes a temperature measurement sensor and a temperature measurement sensor installation connector; the temperature measurement sensor is installed in the process device IV designed with a process temperature control point, and converts the temperature of the measured medium—water or steam in real time It is in the form of an electrical signal and transmitted to the tem...

Embodiment 2

[0058] The utility model relates to an automatic temperature control device used in the silk reeling production process with a steam pressure regulating circuit.

[0059] As shown in Figure 2, the device has n parts consisting of a temperature measurement part I, a temperature display control part II and an automatic regulating valve part III (the value range of n is: 1≤n≤32) In addition to the process temperature regulating circuit T, it also includes a steam pressure regulating circuit P composed of a pressure measurement part, a pressure display control part and an automatic regulating valve part, and the steam pressure regulating circuit P is installed before each temperature regulating circuit;

[0060] The pressure measurement part includes a root cut-off valve, a pressure guide pipe, and a pressure sensor; the pressure sensor converts the pressure in the steam main pipe of the process device before entering the process device into an electrical signal through the root st...

Embodiment 3

[0064] The invention relates to an automatic temperature control method for process temperature control points in the silk reeling production process. (hereinafter referred to as: a kind of temperature automatic control method used in the silk reeling production process), it adopts the temperature control method in the silk reeling production process which is composed of the steam pressure regulating circuit and the temperature regulating circuit described in the second embodiment of the present invention. The automatic control device is a hierarchical adjustment method in which the pressure in the steam inlet main pipe of the workshop is first adjusted by the steam pressure adjustment circuit, and then the temperature of the temperature control point of the process is automatically adjusted by the temperature adjustment circuit;

[0065] The method of regulating the pressure in the steam inlet main pipe of the workshop by the steam pressure regulating circuit is: connect the p...

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Abstract

The invention relates to a temperature automatic control device used in a filature producing process. The device comprises n technological temperature regulating circuits (n is more than or equal to 1 and is less than or equal to 32); and each technological temperature regulating circuit comprises a temperature measuring part, a temperature display and control part and an automatic regulating valve part; simultaneously, the device also comprises a steam pressure regulating circuit which consists of a pressure measuring part, a pressure display and control part and an automatic regulating valve part and is installed before each temperature regulating circuit; a temperature automatic control method by adopting the temperature automatic control device used in the filature producing process is that the pressure in a main pipe of a workshop steam inlet is regulated first by the steam pressure regulating circuit and temperature of technological temperature control points is automatically regulated by the temperature regulating circuit in a graded regulating way. The device and the method can continuously and precisely measure the technological temperature of working procedures and regulate throttle flow by a PID controller and the automatic regulating valve and realize continuous, stable and automatic control of the technological temperature of certain working procedure.

Description

Technical field: [0001] The invention relates to an automatic temperature control device and method, in particular to an automatic temperature control device and method for process temperature control points in the silk reeling production process. Background technique: [0002] In the production of silk reeling, many processes need to use steam as a heat source, such as steaming of raw cocoons, cocoon cooking, sowing, silk reeling soup, warm water mixing, silk drying, etc. Therefore, there are many temperature detection points and methods in the production process. control point. Especially cocoon boiling process and thread threading process are important links in silk reeling production, and the control of relevant temperature parameters in these processes is an important process control index. For example, the quality of cocoon cooking temperature control will directly affect the quality of raw cocoon cooking. If the temperature is too low or too high, the silkworm cocoon...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G05D23/20D01B7/04G05D16/20G05D23/24
Inventor 曾克良庞家柳张大成
Owner 广西壮族自治区柳州市自动化科学研究所
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