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Weaving Tibet carpet manufacturing process

A technology of making crafts and blankets, which is applied in the direction of fabrics, textiles, carpets, etc., can solve the problems of unguaranteed quality, low production efficiency, and low production output, and achieve the goals of improving product quality, increasing production efficiency, and reducing defective rates Effect

Inactive Publication Date: 2011-06-08
SHANDONG SHENLONG CARPET
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In order to overcome the deficiencies of the prior art, the present invention discloses a production process of woven Tibetan blankets to solve the problems of low production efficiency, high price, high production cost, irregular patterns, non-uniform and uneven pile heights of the prior art. , the quality is not guaranteed, the production output is relatively low, etc.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] Taking carpets for rooms as an example, the specific production process of woven Tibetan carpets is as follows:

[0023] 1. Pattern design, the computer designs the color and pattern of the Tibetan carpet, mainly with the Eight Treasures Three Groups and Eight Half Figures;

[0024] 2. Process design: warp density 380 pieces, weft density 800 pieces;

[0025] 3. Material selection, according to the quality requirements of the Tibetan carpet, choose pure wool, pure cotton, chemical fiber, blended, silk, etc., according to the color of the Tibetan carpet, choose a variety of raw material yarns of different colors, and the yarn count parameter is 1350d

[0026] 4. Yarn loading, install 8800 winding and forming yarns on the creel;

[0027] 5. Yarn drawing, leading the yarns of various colors on the creel to the loom;

[0028] 6. Machine weaving: Operators of the creel, center and front gear operate the loom to weave semi-finished Tibetan blankets according to the digital ...

Embodiment 2

[0039] Taking the horseback blanket as an example, the specific production process of the woven Tibetan blanket is as follows:

[0040] 1. Pattern design, the computer designs the colors and patterns of Tibetan blankets, mainly pine, crane, deer, dragon and phoenix;

[0041] 2. Process design: warp density 380 pieces, weft density 800 pieces;

[0042] 3. Material selection According to the quality requirements, choose pure wool, pure cotton, pure silk, blended silk, etc., according to the color of the Tibetan blanket, choose a variety of raw material yarns of different colors, and the yarn count parameter is 1350d

[0043] 4. Yarn loading, install 8800 winding and forming yarns on the creel;

[0044] 5. Yarn drawing, leading the yarns of various colors on the creel to the loom;

[0045] 6. Machine weaving: Operators of the creel, center and front gear operate the loom to weave semi-finished Tibetan blankets according to the digital management and control procedures;

[0046...

Embodiment 3

[0056] Taking special-shaped blankets as an example, the specific production process of woven Tibetan blankets is as follows:

[0057] 1. Pattern design, the computer designs the color and pattern of the Tibetan carpet, mainly with the characters of longevity and peony;

[0058] 2. Process design: warp density 380 pieces, weft density 800 pieces;

[0059] 3. Material selection, pure wool, pure cotton, chemical fiber, blended, silk, etc., according to the color of the Tibetan carpet, choose a variety of raw material yarns of different colors, and the yarn count parameter is 1350d

[0060] 4. Yarn loading, install 8800 winding and forming yarns on the creel;

[0061] 5. Yarn drawing, leading the yarns of various colors on the creel to the loom;

[0062] 6. Machine weaving: Operators of the creel, center and front gear operate the loom to weave semi-finished Tibetan blankets according to the digital management and control procedures;

[0063] 7. Pre-repair, after the semi-fini...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention relates to a manufacturing technology of a woven tibetan carpet, pertaining to the technical field of carpet production. The manufacturing technology of the invention combines an intelligent design method and the mechatronics textile equipment with the traditional carpet textile technology to form the tibetan carpet manufacturing technology with specific characteristics by further improvement and innovation. The tibetan carpet manufacturing technology comprises the procedures as follows: (1) pattern design; (2) process design; (3) material selecting; (4) yarn loading; (5) yarn drawing; (6) weaving by machines; (7) pre-shearing; (8) glue hanging; (9) shearing; (10) cutting; (11) trimming; (12) sheet shearing; (13) washing with water; (14) pattern shearing; and (15) finishing,inspecting and storing. The innovative manufacturing technology of the woven tibetan carpet causes the production efficiency to be improved greatly by thousands of times compared the handmade carpetsand the output to be increased substantially, thus reducing the cost, improving the quality of products, reducing defective rate distinctly and satisfying market requirements.

Description

technical field [0001] The invention belongs to the technical field of carpet production, in particular to a Tibetan carpet production process. Background technique [0002] At present, the production process of carpets is mainly handmade, and its process flow: pattern design, material selection, spinning, dyeing, thread winding, warping, warping, twisting, twisting, grounding, and weaving to form semi-finished products , Repairing semi-finished products, leveling, emptying, casting, rinsing, drying, ditching, repairing. The production efficiency of handmade is low, the price is expensive, the production cost is high, the pattern is not standardized, the pile height of the carpet surface is not uniform, uneven, the quality is not guaranteed, and the production output is relatively low. With the rapid development of social economy and the continuous improvement of people's living standards, the market demand for carpets at home and abroad is increasing, and handmade carpets ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D06N7/00A47G27/02D03D23/00D03D25/00D06B13/00D06B23/02
Inventor 殷炳君
Owner SHANDONG SHENLONG CARPET