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Controller for electric vehicle with indention pressing bar

An electric vehicle controller, sawtooth technology, applied to the circuit layout on the support structure, elastic/clamping device, etc., can solve problems such as uneven coating thickness, water seepage through screw holes, and affect the sealing effect, and achieve accurate positioning Performance requirements are reduced, the effect of ensuring sealing and waterproofing, and improving work efficiency

Inactive Publication Date: 2009-01-28
TIANJIN SANTROLL ELECTRIC AUTOMOBILE TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] 1. The shell is divided into two parts, the upper cover and the bottom shell. These two parts are connected by buckles. Since there is a gap at the buckle, water vapor can easily enter the cavity where the circuit board is located through this gap, making the circuit board Component short-circuit failure; even if a layer of waterproof material is applied to the buckle, due to the limitation of the waterproof performance of the waterproof material and the influence of the skill level of the operator when applying, the coating thickness is uneven, which affects the sealing effect; at the same time, due to the The thermal conductivity of the waterproof coating is not good, which reduces the effect of heat dissipation between the upper cover and the bottom case, so that the upper cover and the bottom case cannot form a circulating radiator
[0005] 2. The shell is an integral controller. The power tube is connected to the strip-shaped bead by screws. At the same time, holes are punched on the bead and the corresponding position on the side of the shell. The bead is connected to the shell with screws, because there is a The screw holes in the controller are directly connected between the inner cavity of the controller and the outside world, which will cause the defect of water seepage in the screw holes, resulting in damage to the controller of the electric vehicle; at the same time, it is necessary to drill holes connected to the power tube and holes connected to the casing in the bead. , there is also a need to drill holes on the side of the outer casing, which makes the process complicated and is not conducive to improving production efficiency (especially the high-power controller requires 12 power tubes, so the process of drilling holes and tightening screws is very cumbersome)
[0007] 1. The shell is composed of two parts, the upper cover and the bottom shell, and there is a gap at the joint, resulting in poor sealing and easy water ingress
[0008] 2. The heat dissipation effect is not good. The thermal conductivity of the waterproof coating at the junction of the upper cover and the bottom shell is poor, which affects the heat dissipation cycle of the upper cover and the bottom shell, thus greatly reducing the heat dissipation effect of the shell.
[0009] 3. Since the consistency of the power tube installation cannot be guaranteed, the power tube and the upper cover cannot be in close contact, and the heat of the power tube cannot be transmitted well, so that a good heat dissipation effect cannot be achieved
[0011] 5. There are screw holes through the shell and the bead, which will cause the defect of water seepage
[0012] 6. Drilling holes at the corresponding positions on the bead and the side of the shell requires high precision. The size of the holes and their positional relationship must match very well, otherwise they cannot be positioned accurately, resulting in incorrect installation

Method used

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  • Controller for electric vehicle with indention pressing bar
  • Controller for electric vehicle with indention pressing bar
  • Controller for electric vehicle with indention pressing bar

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Embodiment Construction

[0032] Embodiments of the present invention are described in further detail below in conjunction with the accompanying drawings:

[0033] Such as Figure 1-7 As shown, 1 is the casing, 2 is the power tube, 3 is the circuit board, 4 is the heat sink, 5 is the screw hole, 6 is the bead, 61 is the deep groove, 62 is the upper thread, 63 is the lower thread, 64 is the groove, 7 is a strip wedge, 8 is an end cover, 9 is a card, 10 is an outer cover, 11 is a card platform, 12 is a fastener, 13 is a heat-conducting silicon layer, 14 is an insulating material layer, and 15 is a heat-conducting silicon layer.

[0034] The electric vehicle controller with serrated bead of the present invention comprises the casing 1 of integral cavity structure, circuit board 3 and end cover 8 (when there is outlet hole at end cover 8, can include the card of strip-shaped gap 9 and decorative outer cover 10), the inner cavity of the housing 1 is provided with a bead 6 for supporting the power tube 2 on...

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PUM

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Abstract

The present invention discloses an electromobile control device. The invention aims to provide an electromobile controller which is good in sealing property, convenient in maintenance, simple in process, and improves the production efficiency. The electromobile controller with a sawtooth shaped muck bar comprises a housing with an integral hollow cavity structure, a circuit board and an end cover. An inner cavity of the housing is provided with the muck bar which supports a power tube on the circuit board. The side face of the muck bar is provided with a groove. The upper surface and the lower surface of the groove are respectively provided with sawtooth shaped threads. The muck bar is connected to the housing through a fastener with a thread structure. The controller has the advantages of good sealing and waterproof performance, simple installation, convenient maintenance, good heat elimination, and good anti-vibration ability, and is a substitute product for the prior electromobile controller.

Description

technical field [0001] The invention belongs to equipment in the field of electric vehicles, and more specifically relates to a control equipment for electric vehicles. Background technique [0002] At present, electric vehicles include electric bicycles, electric tricycles, electric motorcycles, etc. As the control center of electric vehicles, the controller needs to have good waterproof, shockproof and heat dissipation performance. If the sealing is not good, water will enter the electric vehicle controller, causing the components of the circuit board to short-circuit and fail; if the heat dissipation effect is not good, the circuit board will work for a long time, the temperature will rise beyond the maximum value of the components, and the components will be damaged, resulting in control failure. The device does not work properly or even malfunctions. [0003] The most common electric vehicle controllers on the market are the following: [0004] 1. The shell is divided...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H05K7/12
Inventor 静占国刘延海孔昭松
Owner TIANJIN SANTROLL ELECTRIC AUTOMOBILE TECH CO LTD
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