Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Method for producing terylene POY filament in scale by recycling PET bottle sheet material

A technology for bottle flakes and polyester, which is applied in filament forming treatment, single-component polyester artificial filament, melt spinning, etc., and can solve problems such as bridging, good filtering effect, and low operating cost

Active Publication Date: 2009-05-20
LONGFU RECYCLING ENERGY SCIENTECH
View PDF3 Cites 25 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] This method of producing polyester POY filaments adopts a filling drying method to ensure uniform drying. Compared with drum drying, it solves the problem of inconsistent water content between drums in the large-scale production process, and the middle The process is less and the operation cost is low; the spiral agitator is set in the drying tower, which solves the problem that the recovered PET bottle flakes are easy to "bridge" in the drying process due to the small weight per unit volume and irregular shape; Two-stage filter for filtration, divided into two levels: coarse filtration and fine filtration. The coarse filter has fewer meshes to reduce the filtration pressure, and the finer mesh has more meshes to ensure the filtration quality and good filtration effect.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Method for producing terylene POY filament in scale by recycling PET bottle sheet material
  • Method for producing terylene POY filament in scale by recycling PET bottle sheet material

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0008] The present invention is further described below.

[0009] The polyester POY filaments are polyester pre-oriented filaments.

[0010] The bottle flakes are sent into the crystallization bed, and under the action of the hot air entering the crystallization bed, the crystallization temperature is 170-175°C during crystallization. When sent to the drying tower for drying, the drying temperature is 165-168°C. When the dried bottle flakes enter the screw extruder for melt extrusion, the temperature in the cooling zone of the screw extruder is ≤50°C, and the temperature in the first zone to the sixth zone is 278-289°C, increasing zone by zone. When the obtained melt is sent to a two-stage filter device consisting of a coarse filter, a fine filter and a booster pump between the two for filtration, the filtration accuracy of the coarse filter is 50 μm, and the filtration accuracy of the fine filter is 30μm, coarse filtration first, and then fine filtration. The temperature w...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention provides a method for producing polyester POY filament in scale by recycling PET bottle chip. Recycled waste PET bottles are crushed into flaky bottle chip, dried after cleaning, and then sent into a crystallizing bed body; under the action of hot air entering the crystallizing bed body, crystallization is carried out, a crystallizing layer is formed on the bottle chip surface, and then the bottle chip is sent into a drying tower for drying; the dried bottle chip enters a screw extruder for melt extrusion, and the obtained melt is sent into a two-stage filtering device for filtering and then enters a spinning box; and a high-speed spinning process is adopted for spinning to produce the polyester POY filament. The method for producing the polyester POY filament adopts a filling type drying mode, the drying is even and the operating cost is low; a screw mixer is arranged in the drying tower, which solves the problem of 'arching' that happens to the recycled PET bottle chip during the drying process; and the two-stage filtering device is adopted, which ensures the filtering quality. Therefore, the high-end product-polyester POY filament can be continuously produced in large scale.

Description

technical field [0001] The invention provides a method for producing polyester POY filaments, in particular a method for large-scale production of POY filaments from recycled PET bottle flakes. Background technique [0002] Polyester (PET) bottles (such as mineral water bottles, beverage bottles, cooking oil bottles, etc.) are almost all non-biodegradable. With the improvement of people's requirements for environmental protection, processing and recycling waste polyester bottles has become a key issue for the sustainable development of the polyester industry. In recent years, although people have developed some recycling methods, they are limited to some low-end products and experimental fields. For example, use recycled PET bottle flakes (that is, flakes that are recycled from waste polyester bottles) to make short fibers, and use a small screw to produce filaments in the laboratory. Chinese Patent Publication No. CN1683612 discloses a "production method for directly prod...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): D01D1/00D01D1/10D01D5/08D01F6/62B09B3/00
Inventor 段建国张德先冯希泉王登勋雷景波罗国梁
Owner LONGFU RECYCLING ENERGY SCIENTECH
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products