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Method for producing industrial polyester filament by recycled PET (Polyethylene Terephthalate) bottle chips on scale

A bottle flake and industrial technology, which is applied in the field of large-scale production of polyester industrial filaments from recycled PET bottle flakes, can solve the problems of small volume, irregular shape and low operating cost of recycled PET bottle flakes

Active Publication Date: 2012-07-25
LONGFU RECYCLING ENERGY SCIENTECH
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AI Technical Summary

Problems solved by technology

[0005] This method of producing polyester industrial filaments adopts a filling drying method to ensure uniform drying. Compared with drum drying, it solves the problem of inconsistent water content between drums during large-scale production. The process is less and the operation cost is low; a spiral agitator is installed in the drying tower, which solves the problem of "bridging" in the drying process of recycled PET bottle flakes due to their small unit volume and irregular shape. The cyclone separation method separates the fine powder from the bottle flakes, which solves the problem that the melt is degraded due to the early melting of the fine powder in the bottle flakes, resulting in a decrease in melt viscosity or instability, which is unfavorable to spinning; Class filter for filtering, divided into coarse filter and fine filter, the coarse filter has fewer meshes, which reduces the filtration pressure, and the fine filter has more meshes, which ensures the filtering quality and good filtering effect

Method used

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Embodiment Construction

[0006] The present invention is further described below.

[0007] The time of the polycondensation reaction is 0.9-1.1 hours.

[0008] The bottle flakes are sent into the crystallization bed, and when crystallization is carried out under the action of hot air entering the crystallization bed, the crystallization temperature is 165-168° C., and the crystallization time is 15-30 minutes. When sent to the drying tower for drying, the drying temperature is 170-175°C, and the drying time is 3-4 hours, so that the moisture content of the polyester bottle flakes is ≤50ppm. When the dried bottle flakes enter the screw extruder for melt extrusion, the temperature in the cooling zone of the screw extruder is ≤50°C, and the temperature in the first zone to the sixth zone is 278-289°C, increasing zone by zone. When the obtained melt is sent to a two-stage filter device consisting of a coarse filter, a fine filter and a booster pump between the two for filtration, the filtration accuracy ...

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Abstract

The invention provides a method for producing industrial polyester filament by recycled PET (Polyethylene Terephthalate) bottle chips on a scale. The method comprises the steps of crushing the recycled PET bottles into chips, washing and drying, sending into a crystallization bed body for crystallization, forming crystallization layers on the surfaces of the bottle chips, sending the crystallizedbottle chips into a drying tower which is provided with a pair of spiral agitators, leading the dried bottle chips to enter a screw extruder for melting and extrusion, sending the obtained melt into a two-stage filtration device consisting of a coarse filter, a fine filter and a pressure pump between the coarse filter and the fine filter for filtration, leading the melt which is filtrated by two stages to enter a liquid phase tackifying kettle, conducting polycondensation reaction in the liquid phase tackifying kettle, leading the melt after being subjected to liquid phase tackifying to entera spinning box, and spinning by adopting a high-speed spinning process, thus obtaining the industrial polyester filament. In the method for producing the industrial polyester filament, the liquid phase tackifying step is added in the production process, so that the problems of low viscosity and poor stability of the PET bottle chip melts are solved.

Description

technical field [0001] The invention provides a method for large-scale production of polyester industrial filaments, in particular a method for large-scale production of polyester industrial filaments from recycled PET bottle flakes. Background technique [0002] The traditional method of producing polyester industrial filaments uses virgin polyester chips as raw material. The raw material is characterized by high purity, stable viscosity and low water content. Due to the high strength of industrial yarn, the strength is generally 7.00-8.20cN / dtex, so the viscosity of the melt is required to be higher than that of the polyester fiber for textile production, which should be 0.82-0.910±0.001dl / g, while the viscosity of virgin polyester chips is generally 0.6dl / g, so it is necessary to increase the viscosity of the raw polyester chips to increase the molecular weight of the polyester, that is, to carry out the polycondensation reaction. Since it is a solid-phase polycondensati...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D01F6/62D01D1/04D01D1/10C08G63/183C08G63/78
Inventor 段建国邸刚利郭前锋雷景波冯希泉王登勋郭利
Owner LONGFU RECYCLING ENERGY SCIENTECH
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