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Non-aldehyde recombinant material and manufacturing method thereof

A manufacturing method and technology of recombined bamboo, which is applied in the direction of manufacturing tools, flat products, and other household appliances, etc., can solve the problems that cannot be diluted with water solvent, it is difficult to achieve uniform sizing, and the cost of recombined bamboo is high, so as to reduce costs and Environmental pollution, avoid harmful gas pollution to the air, solid wood effect

Active Publication Date: 2013-07-03
INST OF WOOD INDUDTRY CHINESE ACAD OF FORESTRY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] 3. At present, the adhesives used for recombined wood are mainly phenolic resin adhesives, urea-formaldehyde resin adhesives and melamine-modified urea-formaldehyde resin adhesives, all of which are polar adhesives. Since bamboo (wood) is a polar material, these adhesives Adhesives have poor permeability in bamboo (wood) wood, and it is difficult to achieve uniform sizing
The main reason: the sizing method of the recombined wood is the dipping method. In order to control the amount of sizing and the uniformity of the dipping, it is generally necessary to dilute the solid content of the adhesive to between 8% and 30%, while the aromatic diisocyanate It is a non-water-soluble adhesive and cannot be diluted with water solvents. If an aromatic diisocyanate adhesive is used to impregnate directly, the cost of producing recombined bamboo will be too high due to the high cost of aromatic diisocyanate

Method used

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  • Non-aldehyde recombinant material and manufacturing method thereof
  • Non-aldehyde recombinant material and manufacturing method thereof
  • Non-aldehyde recombinant material and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0051] A kind of formaldehyde-free recombined wood provided by the present invention comprises several pieces of bamboo (wood) bundles formed by parallel grain structures, between adjacent bamboo (wood) bundles and in the cracks of each bamboo (wood) bundle An adhesive layer is arranged in the middle, and the adhesive of the adhesive layer is aromatic diisocyanate.

[0052] The aromatic diisocyanate is diphenylmethane diisocyanate (MDI) or polymeric isocyanate (PMDI).

[0053] The sizing amount of the aromatic diisocyanate is 5% to 20% of the mass of the dry bamboo (wood) bundle.

[0054] If it is bamboo material, the bamboo bundle contains bamboo green and bamboo yellow.

[0055] like image 3 In the process shown, firstly, the fresh moso bamboo is sawn into 2.0m bamboo sections; the moso bamboo is divided into several pieces of bamboo, and after removing the bamboo green and bamboo yellow, it is loosened with a wire press machine to form a network The bamboo bundle of str...

Embodiment 2

[0070] use as Figure 4 In the process shown, first, fresh green bamboo, dragon bamboo, Ci bamboo, hemp bamboo, thunder bamboo, pole bamboo and other miscellaneous bamboos are cut and sawed into bamboo sections with a length of 2.0m; then they are divided into several bamboo pieces , using a debonding machine to decompose it to form bamboo bundles with a network structure, and the bamboo bundles contain bamboo green and bamboo yellow.

[0071] Drying of bamboo bundles: the above bamboo bundles were dried in an oven at 103° C. so that the final moisture content was 15%.

[0072] Bamboo bundle sizing: use the airless spray sizing method, the glue output pressure is 10MPa, the diameter of the nozzle is 0.35mm, and the polymeric isocyanate (PMDI) is evenly sprayed on the surface of the bamboo bundle, and the sizing amount is the dry bamboo bundle 5% by weight.

[0073] Pavement of slabs: Weigh wood beams according to the preset density, and lay the above-mentioned sized wood bea...

Embodiment 3

[0080] Cut and saw fresh poplar, eucalyptus, masson pine, locust tree, rubber wood, palm tree and other fast-growing wood or economic forest wood into 2.5m long wood sections; form veneers with a thickness of 4mm by rotary cutting, and then form Wood beam blinds with a width of 1220mm.

[0081] Drying of the wood bundle curtain: place the above wood bundle curtain in an oven at 103° C. for drying so that its final moisture content is 20%.

[0082]Glue sizing of wood beam curtains: Airflow spray sizing method is adopted, the air pressure is 0.35MPa, and the diameter of the nozzle is 1.3mm. The polymeric isocyanate (PMDI) will be evenly sprayed on the surface of the wood beam curtain, and the sizing amount is 18%.

[0083] Pavement of slabs: weigh the wood bundle curtain according to the preset density, and stack the above-mentioned glued wood bundle curtains in parallel along the direction of the grain to form blanks.

[0084] Curing molding: send the assembled slabs into a h...

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Abstract

A non-formaldehyde recombinant material is disclosed. The material comprises a plurality of bamboo / wood bundles formed by structures parallel to grain, an adhesive layer is arranged between the adjacent bundles and in splits of each bundle, and the adhesive of the adhesive layer is aromatic diisocyanate. The adhesive application amount is 5 to 20 percent by the weight of absolute dry weight of the bamboo / wood bundles material. A method for manufacturing recombinant material is also disclosed. The method comprises the processing steps of the bamboo / wood bundles manufacturing, drying, adhesive applying, assembling, curing molding, post treatment. In the adhesive applying process, the adhesive is the aromatic diisocyanate; and is applied by spraying. The method employs the aromatic diisocyanate adhesive in the process, so that the detection values of the recombinant material formaldehyde release amount and free phenol equal to the detection value of a bamboo / wood substrate material, and makes the recombinant material have good adhesion properties and strengthens mechanical properties. Adopting method of spraying adhesive greatly reduces the adhesive application amount, so that the application of the aromatic diisocyanate adhesive with high cost to the recombinant material has feasibility of implementation.

Description

technical field [0001] The invention provides a recombined wood, especially an aldehyde-free recombined wood. The invention also provides a method for manufacturing the aldehyde-free recombinant material. Background technique [0002] Recombined wood includes recombined bamboo and recombined wood, which is made of bundles (or strips) of bamboo or wood after a series of mechanical and chemical processing, and is made by drying, sizing, paving and gluing. A new type of wood or bamboo composite material, due to the special texture structure of the recombined wood, good physical and mechanical properties and high utilization of raw materials, in recent years, especially the recombined bamboo has been rapidly developed. Recombinant wood can be divided into hot-press curing molding method and cold-press drying curing molding method according to the molding process. The hot-press curing molding method is as follows: figure 1 As shown, the process of cold pressing, drying and curi...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B27N3/00B27N3/08B27N1/02
CPCB27N3/04
Inventor 余养伦于文吉祝荣先周月任丁华
Owner INST OF WOOD INDUDTRY CHINESE ACAD OF FORESTRY