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Microwave hydrolysis device

A hydrolysis equipment and microwave technology, which is applied in the field of hydrolysis equipment heated by microwave irradiation, can solve the problems of environmental pollution, large acid consumption, and long hydrolysis time, and achieve simple operation, short hydrolysis time, and reduced acid consumption Effect

Inactive Publication Date: 2012-10-10
丁敏
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Using the above hydrolysis equipment to carry out acid hydrolysis of biological substances, the hydrolysis time is longer (generally 4-6 hours), the amount of acid used is large, the residue after hydrolysis needs to be neutralized with alkali and then washed with water, and a large amount of hydrolysis waste liquid and waste residue are discharged. Seriously polluting the environment, people are eager to have a kind of equipment and technology that can increase the hydrolysis speed, save energy consumption, and reduce the amount of acid used widely in production

Method used

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  • Microwave hydrolysis device
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  • Microwave hydrolysis device

Examples

Experimental program
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Effect test

Embodiment 1

[0021] Such as figure 1 As shown, the feed inlet 1 is opened and the raw materials are put into the hydrolysis tank A. The hydrolysis tank A is composed of a tank body 16, a tank cover 10, a microwave generator 11, and a stirrer 4, a hydrolysis tank A, a washing tank B, and a dashboard D is fixed on the frame C, the hydrolysis tank A and the washing tank B are connected by a valve 15, and the microwave generator 11 is arranged spirally around the hydrolysis tank A. The microwave generator 11 is installed on the outer wall of the hydrolysis tank A. The microwave generator 11 is composed of a magnetron a, a cooling fan b, a rectifier c, and a transformer d. The tank cover 10 is connected to the upper part of the hydrolysis tank A by the valve flange 17, the lower part of the hydrolysis tank A is connected to the flushing tank B by the valve 15, the agitator 4 is placed on the hydrolysis tank A, and the stirring rod 14 is placed in the tank body 16.

[0022] Close all inlet and outl...

Embodiment 2

[0025] Such as figure 1 As shown, the feed inlet 1 is opened and the raw materials are put into the hydrolysis tank A. The hydrolysis tank A is composed of a tank body 16, a tank cover 10, a microwave generator 11, and a stirrer 4, a hydrolysis tank A, a washing tank B, and a dashboard D is fixed on the frame C, the hydrolysis tank A and the washing tank B are connected by a valve 15, and the microwave generator 11 is arranged spirally around the hydrolysis tank A. The microwave generator 11 is installed on the outer wall of the hydrolysis tank A. The microwave generator 11 is composed of a magnetron a, a cooling fan b, a rectifier c, and a transformer d. The tank cover 10 is connected to the upper part of the hydrolysis tank A by a valve flange 17, the lower part of the hydrolysis tank A is connected with a flushing tank B by a valve 15, the agitator 4 is placed on the hydrolysis tank A, and the stirring rod 14 is placed in the tank body 16.

[0026] Close all inlet and outlet v...

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Abstract

The invention relates to a microwave hydrolyzer, comprising a hydrolysis tank, a washing tank, a stander and an instrument panel. The hydrolysis tank comprises a tank body, a tank cover, microwave generators and a blender. The microwave hydrolyzer is characterized in that microwave generators are arranged at the periphery of the tank body of the hydrolysis tank in a spiral way, the hydrolysis tank and the washing tank are connected by a valve and respectively arranged on the stander. The device has simple operation, low energy consumption, comparatively reduced acid amount, short hydrolysis time, high yield and little pollution. When microwave irradiates, connecting keys among molecules under 24 billion times of oscillation are liable to relaxation, another material polar molecule is oscillated by microwave at high speed to generate heat, steam generated from heat in an airtight vessel accumulates to generate pressure, organic compound is hydrolyzed rapidly and thoroughly under the combined action of microwave, weak acid and pressure.

Description

Technical field [0001] The invention relates to a hydrolysis device, in particular to a hydrolysis device heated by microwave radiation. Background technique [0002] The extraction of sapogenin usually requires acid hydrolysis. The currently selected hydrolysis tank is a cylindrical metal container that can withstand a certain pressure. The materials to be hydrolyzed in the hydrolysis tank are heated by electricity, steam, etc., so that the temperature rises and the pressure is generated. , So as to accelerate the hydrolysis of the material to be hydrolyzed in the tank, and then extract the saponin. The above hydrolysis equipment is used for acid hydrolysis of biological substances. The hydrolysis time is longer (usually 4-6 hours), and the amount of acid used is large. The residue after hydrolysis needs to be neutralized with alkali and then washed with water to discharge a large amount of hydrolysis waste liquid and waste residue. Seriously polluting the environment, people a...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B01J19/12
Inventor 万绍平郭建中丁敏
Owner 丁敏