Method and device for fully automatically producing bed core

A fully automatic, bed core technology, applied in the direction of metal processing equipment, wire mesh, conveyor objects, etc., can solve the problems of difficulty in mastering, high technical requirements, and high cost

Inactive Publication Date: 2009-09-16
叶超英
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0003] This method still needs more workers for production, and the efficiency is not high
In the bed core manufacturing industry in developed countries, there is also a fully automatic production line that connects the winding machine and the assembly machine through an automatic feeding machine, but the automatic feeding machine has a complex structure, high cost, high technical requirements, and is difficult to master.

Method used

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  • Method and device for fully automatically producing bed core
  • Method and device for fully automatically producing bed core
  • Method and device for fully automatically producing bed core

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Embodiment Construction

[0034] Such as figure 1 As shown, the preferred embodiment of the present invention includes an automatic winding machine 1, an automatic spring assembly machine 2, an automatic feeder 3 and a complete machine control device 4.

[0035] The automatic winding machine 1 includes a spring winding mechanism 20, upper and lower knotting machines 24 and 25, a heat treatment mechanism 36, a manipulator 32, and a stepping output mechanism 37, see figure 2 . In this embodiment, the upper and lower knotting machines 24 and 25 jointly constitute a knotting mechanism.

[0036] The steel wire is drawn from the wire frame (a well-known technology, not shown in the figure), the wire is fed by the wire feed wheel 21, enters the winding mechanism 20, after being straightened, it passes through the winding controller 28 and the pitch controller 29 to roll The winding controller 28 is used to control the winding arc of the spring, and the pitch controller 29 is used to control the height of each c...

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Abstract

The invention discloses a method for fully automatically producing a bed core, which comprises: step 1, coiling steel wires into springs, and outputting the springs at equal intervals; step 2, adjusting the springs to upright conveying, then positioning the springs, arraying the springs into groups, and then automatically pushing the springs to a string spring position; and step 3, stringing the springs into the bed core by string spring steel wires. The invention also discloses a device for fully automatically producing the bed core, which comprises an automatic spring coiling machine, an automatic string spring assembling machine, an automatic feeding machine and a complete machine control device. The automatic spring coiling machine is provided with a step output mechanism. The automatic feeding machine is provided with a turnover mechanism, a transmission mechanism and a positioning push mechanism. The turnover mechanism is connected with the step output mechanism and simultaneously connected with the transmission mechanism. The positioning push mechanism comprises a position sensor, a plurality of positioning plates and a plurality of push plates. The automatic string spring assembling machine is placed on the transmission mechanism of the automatic feeding machine in parallel. The complete machine control device is connected with the position sensor. The method and the device can achieve full automatic production from the steel wires to the bed core, and have high efficiency.

Description

Technical field [0001] The invention relates to a method and equipment for producing a bed core, in particular to a method and equipment for fully automatic production of a bed core by directly producing a bed core from a steel wire. Background technique [0002] The production of bed cores is generally divided into two stages. First, an automatic winding machine is used to manufacture mattress springs by winding, knotting or seat ring forming, heat treatment, and outputting the steel wire, and then manually feeding them to the automatic spring assembly machine. Make the bed core. [0003] This method still requires more workers to be used in production and is not efficient. In the bed core manufacturing industry in developed countries, an automatic feeder is used to connect the winding machine and the assembly machine to form a fully automatic production line, but the automatic feeder has a complex structure and high cost, high technical requirements, and difficult to master. ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21F27/16B21F3/02B21F33/04B65G47/24B65G47/26B65G47/04B65G15/00
Inventor 叶超英
Owner 叶超英
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