Fermentation process of bean dregs

A fermentation process, soybean meal technology, applied in the field of fermentation, can solve the problems of long time required, low production efficiency, high moisture content of the product, etc.

Inactive Publication Date: 2009-11-25
HENAN UNIVERSITY OF TECHNOLOGY +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, in the fermentation production of soybean meal, most of the raw materials in the pit are used, and the fermentation is completed on the ground by manual turning or mobile grilling mechanism. This method occupies a large area and the labor intensity of manual operation is high. Before the next fermentation, the fermentation tank needs to be cleaned, and then soybean meal and strains are re-added for the next round of fermentation. However, it takes a certain amount of time to clean the previous fermentation tank, and no continuous fermentation is formed, so the production efficiency is low
After the fermentation is completed, the product is directly spread out in the sun to dry, which also has many disadvantages, such as the long time required, and it is easy to cause moldy phenomenon caused by high local moisture in the product
In addition, the temperature and humidity during the fermentation process are not easy to control, which eventually leads to low and unstable product quality

Method used

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  • Fermentation process of bean dregs
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  • Fermentation process of bean dregs

Examples

Experimental program
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Effect test

Embodiment 1

[0024] Embodiment 1: Soybean meal fermentation process, soybean meal is fermented after soaking in water, adding strains and mixing, after fermentation, the material containing 50% to 70% of water is first extruded by an extruder to reduce the moisture content of the material to 30%; continue to process the material Send it to the tube bundle hot air dryer for drying, control the temperature of the tube bundle hot air dryer at 50°C, reduce the moisture content of the material to 25%, and then disperse the material through a disperser; then send it to the hot air dryer to dry the material, control the hot air The temperature inside the dryer is 50°C, so that the moisture contained in the material is reduced to 13%, and finally cooled by cold air to reduce the moisture to below 12%.

[0025] The device used during fermentation is a fermentation tower with multi-layer fermentation chambers, such as figure 1 , figure 2 and image 3 As shown, the fermentation tower includes a fe...

Embodiment 2

[0030] Example 2: Soybean meal fermentation process. Soybean meal is soaked in water, mixed with strains and then fermented. The fermented material is first extruded by an extruder to reduce the moisture content of the material to 35%; continue to send the material into the tube bundle for hot air drying Machine drying, control the temperature of the tube-bundle hot air dryer at 60°C to reduce the moisture content of the material to 27%; The moisture is reduced to 14%, and finally the moisture is reduced to below 12% by cold air cooling.

[0031] Fermentation apparatus and fermentation process are identical with embodiment 1.

Embodiment 3

[0032] Example 3: Soybean meal fermentation process, the soybean meal is soaked in water, mixed with bacteria and then fermented. The fermented material is first extruded by an extruder to reduce the moisture content of the material to 40%; continue to send the material into the tube bundle for hot air drying Machine drying, control the temperature of the tube bundle hot air dryer to 70°C, reduce the moisture content of the material to 30%, and then disperse the material through a disperser; then send the material to the hot air dryer to dry the material, and control the moisture content in the hot air dryer The temperature is 70°C, so that the moisture contained in the material is reduced to 15%, and finally cooled by cold air to reduce the moisture to below 12%.

[0033] Fermentation apparatus and fermentation process are identical with embodiment 1.

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Abstract

The invention provides a fermentation process of bean dregs, the bean dregs fermented after pretreatment, the material after the fermentation is subjected to dehydration working section to obtain finished products, the dehydration working section comprises the following steps that: the material after the fermentation is extruded so that moisture content of the material can reduce to 30-40%; the material is continually fed into a tube bundle hot-air drier for drying, the temperature of the tube bundle hot-air drier is controlled in a range from 50 to 70 DEG C so that moisture content of the material can reduce to 25-30%; the material is then fed into the hot-air drier for drying so that moisture content of the material can reduce to 13-15%, at last, the material is cooled by cold wind so that moisture content of the material can reduce below 12%. The invention uses the method of stepped dehydration to thereby shorten the time for dehydration and uses different dehydration methods at stages in which different moisture contents are present to thereby avoid the problem that when being directly dried by hot wind for dehydration at relatively high moisture content, the material becomes sticky and is liable to block, and to thereby enable dehydration of the material to be more even.

Description

technical field [0001] The invention belongs to the technical field of fermentation and relates to a soybean meal fermentation process. Background technique [0002] At present, in the fermentation production of soybean meal, most of the raw materials in the pit are used, and the fermentation is completed on the ground by manual turning or mobile grilling mechanism. This method occupies a large area and the labor intensity of manual operation is high. Before the next fermentation, the fermentation tank needs to be cleaned, and then soybean meal and strains are re-added for the next round of fermentation. However, it takes a certain amount of time to clean the previous fermentation tank, and no continuous fermentation is formed, so the production efficiency is low. After the fermentation is completed, the products are directly spread out in the sun to dry, which also has many disadvantages, such as the long time required, and it is easy to cause moldy phenomenon caused by hig...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A23K1/14A23K10/12A23K10/30
Inventor 张永太曹瑞良
Owner HENAN UNIVERSITY OF TECHNOLOGY
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