Manufacturing method of integrated square fire-resisting damper valve buckle body molding and rolling forming device thereof

A production method and roll forming technology, which is applied in the direction of metal processing equipment, etc., can solve the problems of deformation of the processing size at the joint, increase in processing cost, increase in production cost, etc.

Inactive Publication Date: 2010-04-07
大荣空调设备(南京)有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The blanking size of the material is large, in order to prevent confusion, the management cost increases during mass production; the four-piece tailor welding, the processing size...

Method used

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  • Manufacturing method of integrated square fire-resisting damper valve buckle body molding and rolling forming device thereof
  • Manufacturing method of integrated square fire-resisting damper valve buckle body molding and rolling forming device thereof
  • Manufacturing method of integrated square fire-resisting damper valve buckle body molding and rolling forming device thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment

[0053] The production method of the 400*300*250*36 fire damper frame. The legend and dimensions are as follows:

[0054] Logo 1 size is 400 (size W determined by customer),

[0055] Logo 2 size is 300 (size H determined by customer),

[0056] The size of logo 3 is 250 (relatively fixed size L),

[0057] The size of sign 4 is 36 (relatively fixed size F), see attached figure 1 .

[0058] 1. Cutting board (see attached figure 2 )

[0059] A whole board is blanked with a shearing machine according to the size ordered by the valve body, and cut into a rectangular board. The size of logo 1 is (W-0.16)+(H+0.68)+(W+0.68)+(H+0.34) and the result of substituting the value is 1401.5MM

[0060] Logo 2 size is 332.7MM

[0061] The plate thickness is 2MM, and the edge fillet on the bending machine is R=0.8~1MM

[0062] 2. Stamping (see attached image 3 )

[0063]Use customized stamping dies to perform corner cutting, blanking, punching and other processes on the sheet metal. ...

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PUM

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Abstract

The invention provides a manufacturing method of integrated square fire-resisting damper valve buckle body molding, comprising the following process steps: carrying out blanking on a complete board with a plate shearing machine according to the ordered size of the valve body and cutting into a rectangular panel veneer; carrying out working procedure processing like corner cutting, notching, punching and the like on the panel veneer with a press tool; performing bending operation of the flange edge at the two sides of the panel veneer with a bending machine; carrying out molding operation on the square frame body with a valve body molding device; and finally adopting welding or riveting operation at the seam position to finish the processing of the valve body frame body in the end. The invention has the following advantages: the method only needs shearing the board once, and the manufacturing can be completed through press working; compared with the current board-shearing and tailor welding four times, the method in the invention leaves out a plurality of working hours and reduces the disadvantages of size deformation; the total processing time of the frame body can be saved by 59.5%, thus the cost of the valve body is substantially lowered; the integrated board is under press working with almost no deformation; and welding is only carried out on the joint at one side, and the generated air leakage rate of the weld porosity is reduced to 25% of the original air leakage rate.

Description

technical field [0001] The invention relates to a method for manufacturing a frame of a square fire damper used for connecting air ducts and rolling forming equipment thereof. It belongs to the technical field of HVAC products. Background technique [0002] In the current technology, the frame body is welded by four-sided plates or profiles, which will lead to the following defects: [0003] The blanking size of the material is large, in order to prevent confusion, the management cost increases during mass production; the four-piece tailor welding, the processing size at the seam is deformed, and the processing cost also increases; the four-piece tailor welding, the processing time is high, and the production cost increases Large, not easy to mass-produce. Contents of the invention [0004] The present invention proposes a manufacturing method for forming an integrated square fire damper frame and rolling forming equipment thereof, aiming to overcome the defects existing...

Claims

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Application Information

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IPC IPC(8): B23P15/00B21J5/00
Inventor 山守典昭
Owner 大荣空调设备(南京)有限公司
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