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Rapid curing process and device of centrifugal ductile cast iron pipe cement lining

A technology of centrifugal ductile iron and cement lining, which is applied in the direction of manufacturing tools, strengthening molding, ceramic molding machines, etc., can solve the problems of long production cycle, increased production cost, large demand for cast pipes, etc. The effect of reducing manufacturing cost and accelerating hydration reaction

Active Publication Date: 2012-04-25
WUHU XINXING DUCTILE IRON PIPES
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Due to the large demand for cast pipes and the fast pace of production in enterprises, there are problems in the operation of cement lining health preservation through natural health preservation methods: firstly, the enterprise does not have enough space for natural health preservation in large quantities; secondly, the long production cycle leads to the loss of The cost of production increases, and the economic benefits of natural health preservation are very low

Method used

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  • Rapid curing process and device of centrifugal ductile cast iron pipe cement lining
  • Rapid curing process and device of centrifugal ductile cast iron pipe cement lining
  • Rapid curing process and device of centrifugal ductile cast iron pipe cement lining

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0067] The rapid curing process of the cement lining of the centrifugal ductile iron pipe described above is applied to the cast iron pipe of DN150, and the process method is as follows:

[0068] After the cast iron pipe of DN150 is coated and centrifuged, it is hoisted into the health furnace 1, and when the cast iron pipe is filled with the health furnace 1, the health furnace cover 6 is covered, and the natural health is maintained for 4 to 5 hours after the above step d Finally, open the steam valve 3 and enter the step e) for 6-7 hours of steam health preservation. The first hour of steam health preservation is the small steam health preservation stage, and the valve is slowly opened from small to large; at the beginning, the valve cannot be opened too large , to avoid that the cement layer has not passed the initial setting period. When the steam is too large, the temperature will rise sharply, which will easily cause the cement layer to bubble. Then it is the big steam ...

Embodiment 2

[0071] The rapid curing process of the cement lining of the centrifugal ductile iron pipe described above is applied to the cast iron pipe of DN500. The process method is as follows:

[0072] After the cast iron pipe of DN500 is coated and centrifuged, it is hoisted into the health furnace 1, and when the cast iron pipe is filled with the health furnace 1, the health furnace cover 6 is covered, and the natural health is maintained for 4 to 5 hours after the above step d Finally, open the steam valve 3, and enter step e to carry out 7-8 hours of steam health preservation. The first hour of steam health preservation is the small steam health preservation stage, and the valve is slowly opened from small to large; at the beginning, the valve cannot be opened too large, Avoid that the cement layer has not passed the initial setting period. When the steam is too large, the temperature will rise sharply, which will easily cause the cement layer to bubble. Then there is the big steam ...

Embodiment 3

[0075] The rapid curing process of the cement lining of the centrifugal ductile iron pipe described above is applied to the cast iron pipe of DN1000, and the process method is as follows:

[0076] After the cast iron pipe of DN1000 is coated and centrifuged, it is hoisted into the health furnace 1, and when the cast iron pipe is filled with the health furnace 1, the health furnace cover 6 is covered, and the natural health is maintained for 5 to 6 hours after the above step d Finally, open the steam valve 3, and enter step e for 8-9 hours of steam health preservation. The first 2 hours of steam health preservation is the small steam health preservation stage, and the valve is slowly opened from small to large; at the beginning, the valve should not be opened too large to avoid The cement layer has not passed the initial setting period. When the steam is too large, the temperature will rise sharply, which will easily cause the cement layer to bubble. Then there is the big steam...

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Abstract

The invention discloses a rapid curing process of a centrifugal ductile cast iron pipe cement lining, comprising the following process steps: coating a cement lining on the inner surface of a centrifugal cast iron pipe; putting the ductile cast iron pipe coated with the qualified lining in a curing furnace; covering the curing furnace with a furnace cover; carrying out natural curing of the cement lining; introducing curing steam and carrying out steam curing to the cement lining; closing the curing steam, opening the furnace cover and ending the rapid curing of the cement lining. In addition, the invention also discloses a rapid curing device of the cast iron pipe in the rapid curing process. By adopting the technical scheme and utilizing high-temperature, high-pressure and wet steam, the cement lining of the cast iron pipe is cured in the closed curing furnace, which can accelerate the hydration reaction of a cement layer, enable the cement lining to reach required compression resistance strength in a shorter period as soon as possible, greatly shorten the construction period, improve the production efficiency of the product and reduce the production and manufacturing cost of anenterprise.

Description

technical field [0001] The invention belongs to the technical field of metallurgical industry production, and relates to the production and manufacturing technology of centrifugal nodular cast iron pipes. More specifically, the invention relates to a rapid health-preserving process of cement inner lining of centrifugal nodular cast iron pipes. In addition, the present invention also relates to equipment used in the process. Background technique [0002] In the cast pipe production industry, the cement lining of the cast pipe can obtain a certain strength in a short period of time, and the lined pipe needs to be cured. [0003] At present, if the cast pipe cement lining is carried out through natural curing, to achieve the lining compressive strength of 50Mpa, the curing cycle needs to reach 28 days to meet the strength requirement. [0004] Due to the large demand for cast pipes and the fast pace of production in enterprises, there are problems in the operation of cement li...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B28B21/58B28B21/92
Inventor 王桂生连献功赵和平陈江涛李亚文
Owner WUHU XINXING DUCTILE IRON PIPES