Thermosetting phenolic resin cured and foamed rapidly at normal temperature, preparation method and application thereof

A phenolic resin and thermosetting technology, applied in the field of phenolic resin and its curing system, can solve the problems of long curing time, poor environmental protection, and high condensation water, and achieve the effects of improved environmental performance, stable storage, and improved performance

Active Publication Date: 2010-05-12
北京玻钢院复合材料有限公司
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  • Abstract
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  • Application Information

AI Technical Summary

Problems solved by technology

The polycondensation reaction of thermosetting phenolic resin is generally carried out under the action of basic catalysts such as sodium hydroxide, ammonia water, barium hydroxide, calcium hydroxide, magnesium hydroxide, sodium carbonate, tertiary amine, etc. Phenolic resin, when used in the field of building structure to form a curing system, has many shortcomings such as long curing time, a lot of condensation water produced by the reaction in the curing stage, must be cured at high temperature and high pressure, and the molding process is complicated, which seriously limits the application of phenolic resin in the field of building structure. application
[0003] On the other hand, the free aldehyde of traditional water-soluble phenolic resin is 4%-7%, and the free phenol is more than 2%, which leads to poor environmental protection, long curing time and high molding temperature. These factors have a certain impact on its application.
And the commonly used phenolic resin curing temperature is generally above 100 ° C, it is not suitable for normal temperature operation in use

Method used

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  • Thermosetting phenolic resin cured and foamed rapidly at normal temperature, preparation method and application thereof

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Embodiment Construction

[0023] (1) Preparation of phenolic resin

[0024] The basic steps:

[0025] 1) Using phenol and formaldehyde as the main raw materials, using sodium hydroxide or ammonia water as the catalyst, according to the molar ratio of phenolic raw materials and aldehyde raw materials as 1:1.55, put the phenol and aldehyde raw materials into the reactor, and then add 1.5% of the mass of phenol The catalyst was stirred, and the temperature was raised slowly to about 75°C, and the water solubility and refractive index were measured continuously while keeping warm.

[0026] 2) When the detected water solubility reaches 2 to 3 times and the refractive index is 1.5340 to 1.5410, the temperature is lowered to below 60°C by water cooling, and dehydration is carried out under reduced pressure.

[0027] 3) Check the viscosity during dehydration under reduced pressure, and stop dehydration when the detected viscosity reaches about 110-130cps;

[0028] 4) When the temperature drops below 50°C, ad...

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Abstract

The invention discloses a thermosetting phenolic resin cured and foamed rapidly at normal temperature, a preparation method and application thereof, belonging to the technical filed of high polymer materials. The method of the invention comprises the following steps: carrying out condensation reaction on phenol and formaldehyde, and then adding urea and glycol to improve the performance of resin, such as stability, hydrophilcity and foaming effect. The phenolic resin provided by the invention has the characteristics of low content of phenol and aldehyde, greatly improved environment protection performance, no residual free phenol and aldehyde after curing, high activity and stable storage and the like; the phenolic resin can be used as a plugging material, and can be rapidly cured not only under normal temperature of 20-25 DEG C but also under low temperature of 10-15 DEG C, thereby being applied to various fields such as engineering plugging and the like.

Description

technical field [0001] The invention relates to the field of macromolecular materials, and relates to a phenolic resin and its curing system that rapidly foams, expands and solidifies at normal temperature, and is mainly used for engineering plugging and the like. Background technique [0002] Phenolic resin is formed by polycondensation of phenolic compounds and aldehyde compounds under the action of a catalyst. The polycondensation reaction of thermosetting phenolic resin is generally carried out under the action of basic catalysts such as sodium hydroxide, ammonia water, barium hydroxide, calcium hydroxide, magnesium hydroxide, sodium carbonate, tertiary amine, etc. Phenolic resin, when used in the field of building structure to form a curing system, has many shortcomings such as long curing time, a lot of condensation water produced by the reaction in the curing stage, must be cured at high temperature and high pressure, and the molding process is complicated, which seri...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L61/10C08G8/10C08K5/053C08K5/21C08J9/08E04B1/66
Inventor 王雷张鸿雁田谋锋胡平郑莉卢家骐
Owner 北京玻钢院复合材料有限公司
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