A control method for wire arrangement of enameled wire take-up machine

Abstract

A wire arrangement control method for an enameled wire take-up machine, comprising: establishing a parameter model, establishing different databases for take-up reels of various shapes and sizes according to the above-mentioned parameter model, and inputting them into the control system of the enameled wire take-up machine; I-shaped take-up reel parameter model, and establish a dynamic database according to the virtual I-shaped take-up reel parameter model, and input it into the control system of the enameled wire take-up machine; when using different types of take-up reels, the take-up reel The actual shape and size after the thread is continuously fitted to the I-shaped take-up reel with different heights and coil diameters on the upper and lower end faces, and then the fitted data is continuously assigned to the virtual I-shaped take-up reel model, and the virtual I-shaped take-up The coil model is used to control the CNC wire arrangement device of the wire take-up machine to arrange the wires according to the actual shape, size and specification parameters. The present invention does not increase the hardware cost of the control system, has wide applicability, is safe, and has uniform wire arrangement, fewer overlapping wires, less manual intervention, and the overall appearance of winding is neat and well-proportioned, and the consistency is good.

Description

technical field [0001] The present invention relates to the wire arrangement control of an enameled wire take-up machine, in particular to a method for controlling the arrangement of a vertical double-axis automatic enameled wire take-up machine. Background technique [0002] In recent years, my country has made great progress in the R&D and manufacturing of high-performance enameled wire production equipment. The domestic high-speed wire drawing enamelled combined production line has gradually replaced imported equipment with its stable performance and excellent performance-price ratio, and has occupied 98% of the domestic market. above market. With the improvement of mechanized and automated production of enameled wire users, in order to ensure a high level of production efficiency, the demand for the use of large-capacity take-up reels (500Kg) is increasing. At the same time, since the production process of enameled wire is a continuous and uninterrupted production proces...

AI Technical Summary

Problems solved by technology

[0005] 1. The winding and arranging lines are uneven, which is not conducive to the precise control of speed and tension during unwinding;

[0006] 2. The mechanical and electrical adjustment of the double cone take-up is quite complicated, and it can no longer be used for the take-up of other specifications of the take-up. Therefore, the machine must be shut down to adjust the double-cone take-up.

Moreover, in the production process, sometimes it is necessary to continuously make appropriate corrections according to the forming conditions of the winding;

[0007] 3. Only double-cone discs of the same specification can be used when changing discs. Therefore, it is inconvenient to take small batches of samples during the long-term production process, and can only be unwound from the finished roll;

[0008] 4. The mechanical structure of the wiring is complicated, the precision of the mechanical installation is high, it is not easy to adjust, and the reflector is easy to be stained, which will easily lead to frequent system malfunctions and high maintenance difficulty;

[0009] 5. There is a safety hazard to the eyes of the operator;

[0010] 6. For the newly imported wire drawing enamelled production line, as long as the take-up machine is not a laser line arrangement method, the double-cone take-up reel cannot be used to take up the line.

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