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Method for surface overlaying of frame of continuous casting machine

A surface surfacing and continuous casting machine technology, applied in welding medium, welding equipment, welding equipment and other directions, can solve problems such as low production efficiency, frame stress cannot be eliminated, and frame wear resistance requirements cannot be met.

Inactive Publication Date: 2012-08-22
CHANGZHOU BAOLING HEAVY IND MACHINERY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Since the frame of the continuous casting machine works at a temperature of 500-550°C for a long time, and the A302 surfacing layer is an austenite structure containing 0.15% C and 21% Cr, the excess C continuously transfers to the austenite grains. Boundary migration and diffusion, and combined with Cr to form chromium carbide compounds in the intergranular, such as (CrFe)23C6, etc., precipitated, resulting in a chromium-depleted layer (Cr<12%) at the austenite grain boundary, thus under the action of the corrosive medium Intergranular corrosion occurs under the environment, which eventually leads to corrosion and cracking of the surfacing layer, causing the surfacing layer to break, collapse or even fail
[0006] 2. The surfacing layer cannot be tempered to relieve stress
But because the surfacing layer of prior art is medium carbon austenitic structure, do not allow to implement tempering treatment (tempering can produce intergranular corrosion and 475 degree embrittlement), thereby can only directly process after surfacing, make The stress of the frame cannot be eliminated, so its dimensional stability is poor, and the machining accuracy is difficult to guarantee
[0007] 3. Poor wear resistance
But the hardness of A302 (Austria 302) surfacing layer of prior art is in the range of 140~160HB, and its overall wear resistance is poor, thereby can not satisfy the wear resistance requirement of described frame
[0008] 4. Low production efficiency and high welding cost
Because what prior art adopts is manual arc welding surfacing welding method, its production efficiency is only 30~40% of gas shielded welding, and it adopts the deposited metal recovery rate of electrode welding to be only about 60%, and gas shielded welding The yield of welded deposited metal reaches more than 90%

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] A method suitable for surfacing welding of continuous casting machine frames, including pre-welding pretreatment and surfacing welding of continuous casting machine frames of processed welded parts, and it:

[0042] The surfacing welding on the surface of the frame is gas shielded surfacing welding;

[0043] The components of the deposited alloy of the surfacing layer on the surface of the frame and the weight percentage of each component are (%): C0.02~0.05, Mn0.70~1.10, Si0.20~0.60, Cr16.0~ 18.0, S≤0.025, P≤0.025, Fe and unavoidable impurities are the balance

[0044] The pre-welding treatment includes preheating treatment and welding surface cleaning treatment; the preheating treatment is a preheating treatment under the condition that the carbon equivalent of the base metal is in the range of 0.30 to 0.45%, and the temperature of the preheating treatment is 80 ~120°C range. The surfacing welding deposited alloy layer is formed by using a flux-cored welding wire co...

Embodiment 2

[0046]A method suitable for surfacing welding on the surface of the continuous casting machine frame, except that the components of the surfacing layer and the weight percentage of each component are (%): C0.03, Mn0.86, Si0.38 , Cr16.89, S0.010, P0.016, Fe and unavoidable impurities are the balance, and the shielding gas of gas shielded welding is 100% CO 2 Except, others are all as embodiment 1.

[0047] Above-mentioned concrete implementation method shows through practical trial effect, and the present invention has following positive significance:

[0048] 1. There will be no intergranular corrosion. The surfacing alloy of the present invention is an ultra-low-carbon ferrite structure, and the carbon content is very low, so that no chromium-poor layer will be produced at the grain boundary, so corrosion cracking will not occur under the action of the corrosive medium, and the surfacing welding The overall strength and wear resistance of the layer are good.

[0049] 2. Af...

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Abstract

The invention discloses a method suitable for surface overlaying of a frame of a continuous casting machine, which comprises the steps of pretreatment before welding of the frame of the continuous casting machine for the processed welding assembly and surface overlaying of the frame, wherein the overlaying is gas shielded overlaying. The overlaying layer cladding alloy comprises the following components in percentage by weight(%): 0.02%-0.05% of C, 0.70%-1.10% of Mn, 0.20%-0.60% of Si, 16.0%-18.0% of Cr, S which is less than or equal to 0.025%, P which is less than or equal to 0.025% and the balance Fe and inevitable impurities. The invention has the characteristics of advanced method, high production efficiency, low welding cost and the like, the overlaying layer has good corrosion resistance and wear resistance, and the frame can be integrally tempered to relieve stress after overlaying.

Description

technical field [0001] The invention relates to a method for surfacing welding on the surface of a continuous casting machine frame, which belongs to the welding technology of heavy mechanical components. Background technique [0002] The continuous casting machine involved in the present invention is an important equipment for furnace continuous casting in iron and steel enterprises, and the continuous casting machine frame is a large component used to carry multi-stage rolls and their transmission devices. [0003] With the substantial increase in production capacity of iron and steel enterprises, continuous casting equipment has been widely used. In order to improve the service life of the frame, many manufacturers adopt the method of surfacing stainless steel on the block surface of the bearing block assembled with the roll when designing the frame of the continuous casting machine to improve the block surface of the bearing block. Excellent corrosion resistance, high t...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K9/04B23K9/16B23K9/235B23K35/30
Inventor 孔念荣于光远
Owner CHANGZHOU BAOLING HEAVY IND MACHINERY