Vacuum brazing process of copper-aluminum (Cu-Al) pipe panel radiator
A brazing process and radiator technology, applied in the field of copper-aluminum tube plate radiator manufacturing, can solve problems such as trouble, deformation processing, poor working environment, etc., and achieve the effects of reducing environmental pollution, solving post-weld deformation, and solving troublesome processing.
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Example Embodiment
[0020] Embodiment 1: A vacuum brazing process for a copper-aluminum tube-plate radiator, including the following process steps:
[0021] (1) A serpentine-shaped liquid pipe groove is milled on the aluminum plate 6, and the shape of the liquid pipe groove matches the copper pipe 7;
[0022] (2) Place the solder foil 8 of Zn89AlCu brand in the liquid pipe groove, and then place the copper tube 7 in the liquid pipe groove, such as figure 1 Shown
[0023] (3) Fix the aluminum plate 6 with tooling and place it in a vacuum furnace for welding; the welding conditions are:
[0024] a. Heat to 260℃ for 1.5 hours, vacuum degree ≥9.0×10 -3 Pa;
[0025] b. Heat to 365℃ for 1.5 hours, vacuum degree ≥5.6×10 -3 Pa;
[0026] c. After heating to 395℃ for 15 minutes, the power will be cut off and the temperature will be reduced. The vacuum degree is ≥5.6×10 -3 Pa;
[0027] d. Cut off the power and cool down to 290°C, and the temperature will be cooled for 45 minutes, then out of the furnace.
Example Embodiment
[0028] Embodiment 2: A vacuum brazing process for a copper-aluminum tube-plate radiator, including the following process steps:
[0029] (1) A serpentine-shaped liquid pipe groove is milled on the aluminum plate 6, and the shape of the liquid pipe groove matches the copper pipe 7;
[0030] (2) Place the solder foil 8 of Zn89AlCu brand in the liquid pipe groove, and then place the copper tube 7 in the liquid pipe groove, such as figure 1 Shown
[0031] (3) Fix the aluminum plate 6 with tooling and place it in a vacuum furnace for welding; the welding conditions are:
[0032] a. Heat to 280℃ for 1 hour, vacuum degree ≥9.0×10 -3 Pa;
[0033] b. Heat to 375℃ for 1 hour, vacuum degree ≥5.6×10 -3 Pa;
[0034] c. After heating to 410℃ for 10 minutes, the power will be cut off and the temperature will be reduced. The vacuum degree is ≥5.6×10 -3 Pa;
[0035] d. Cut off the power and cool down to 300°C, and the temperature will be lowered for 30 minutes, then out of the furnace.
Example Embodiment
[0036] Embodiment 3: A vacuum brazing process for a copper-aluminum tube-plate radiator, including the following process steps:
[0037] (1) A serpentine-shaped liquid pipe groove is milled on the aluminum plate 6, and the shape of the liquid pipe groove matches the copper pipe 7;
[0038] (2) Place the solder foil 8 of Zn89AlCu brand in the liquid pipe groove, and then place the copper tube 7 in the liquid pipe groove, such as figure 1 Shown
[0039] (3) Fix the aluminum plate 6 with tooling and place it in a vacuum furnace for welding; the welding conditions are:
[0040] a. Heat to 270℃ for 1.2 hours, vacuum degree ≥9.0×10 -3 Pa;
[0041] b. Heat to 370℃ for 1.2 hours, vacuum degree ≥5.6×10 -3 Pa;
[0042] c. After heating to 400℃ for 12 minutes, the power will be cut off and the temperature will be reduced. The vacuum degree is ≥5.6×10 -3 Pa;
[0043] d. Cut off the power and cool down to 295°C, the cooling time is 35min, and it is out of the furnace.
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