Hole-reaming forming technology for internal and external specially-shaped surfaces

A technology of hole forming and special-shaped surface, which is applied in the direction of manufacturing tools, forging/pressing/hammer devices, forging/pressing/hammering machinery, etc. It can solve the problems of increasing machining time, affecting the comprehensive performance of forgings, and cutting off the fiber structure of forgings. , to achieve the effect of avoiding bending

Active Publication Date: 2011-09-07
TONGYU HEAVY IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] The object of the present invention is to provide a kind of hole-enlarging and forming technology of internal and external special-shaped surfaces to solve the problem that the existing technology consumes a lot of materials; the internal and external surfaces need to be formed by machining; the machining time increases and the production efficiency is low; after machining, the fibrous tissue of the forging is cut off , affecting the comprehensive performance of forgings and other issues

Method used

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  • Hole-reaming forming technology for internal and external specially-shaped surfaces
  • Hole-reaming forming technology for internal and external specially-shaped surfaces

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Embodiment Construction

[0023] to process as figure 1 Shown inside and outside special-shaped surface class forgings are example, implement the process step of the present invention as follows:

[0024] (1) Forging design: design a symmetrical forging shape (as attached figure 1 ).

[0025] According to the asymmetric deformation characteristics of a single forging, we designed a symmetrical forging structure, that is, two-piece continuous forging, and considered the influence of the severe deformation area, and designed it at the connection of the two pieces.

[0026] (2) Design and production of tooling equipment:

[0027] Design and manufacture of anvils: design corresponding reaming anvils according to the external shape of the forgings.

[0028] Core horse bar design and manufacture: design the corresponding core horse bar according to the inner surface shape of the forging, the shape of the core horse bar is the same as the inner surface shape of the forging, and manufacture it.

[0029] (3...

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Abstract

The invention discloses a hole-reaming forming technology for internal and external specially-shaped surfaces, which belongs to the field of large-forging forging and forming technology. In the forming process disclosed by the invention, the shape of a symmetrical forging is designed as required, and special tooling equipment such as a swage block and a core saddle is designed according to the shape of the forging; and the forming process comprises the following steps: (I) forging design: designing the shape of a symmetrical forging; (II) tooling equipment design: designing a corresponding hole-reaming swage block according to the shape of the external shape surface of the forging, and designing a corresponding core saddle according to the shape of the internal shape surface of the forging; and (III) forging manufacturing: (1) blanking: blanking according to the weight requirement of the forging; (2) punching and reaming, and then forging by using a flat anvil and a mandril: according to the process design, forging blank material before hold-shrinking; and according to the characteristic of hole-shrinking deformation, before reaming, designing the forging into a structure the external shape surface of the forging has high end parts and a concave middle part; (3) hole-shrinking forging: forging a forged blank by using a normal mandril and a wide anvil, and then designing a hole-shinking forging process step; and (4) carrying out hole-reaming forming by using the swage block and the core saddle.

Description

technical field [0001] The invention belongs to the technical field of forging and forming of large forgings, and relates to a forging process of ring parts. Background technique [0002] Internal and external special-shaped face ring forgings, such as figure 1 As shown, the biggest feature of this type of forging is that the outer surface and inner surface are all changing geometric shapes, and the wall thickness values ​​​​are not necessarily the same everywhere. At present, the production processes of this kind of forgings at home and abroad include: (1) ring rolling forming method, the implementation of this process requires special ring rolling machinery, which is more suitable for small and medium forgings; (2) spinning forming method, the implementation of this process requires Special spinning machinery, suitable for small forgings; (3) Casting forming method, this process is suitable for the production of large, medium and small such parts, but the mechanical prope...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21J5/10B21J5/12B21J13/06
Inventor 司兴奎陈练练曹智勇孙建新安岳麟王玉杰冯永虎
Owner TONGYU HEAVY IND
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