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Lead free ceramic composition for PTC thermistor and PTC ceramic thermistor thereby

A ceramic composition, thermistor technology, applied in the direction of resistors, non-adjustable metal resistors, circuits, etc., can solve the problems of infancy and insufficient verification of PTC characteristics.

Inactive Publication Date: 2011-09-07
KOREA INST OF CERAMIC ENG & TECH +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0009] However, the PTC properties of the above raw materials have not been fully verified, especially the development of ceramic compositions with high Curie temperatures (High Tc>130°C) for automotive heaters is still in its infancy

Method used

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  • Lead free ceramic composition for PTC thermistor and PTC ceramic thermistor thereby
  • Lead free ceramic composition for PTC thermistor and PTC ceramic thermistor thereby
  • Lead free ceramic composition for PTC thermistor and PTC ceramic thermistor thereby

Examples

Experimental program
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Effect test

Embodiment 1~ Embodiment 33

[0047] Prepare TiO 2 、 Bi 2 o 3 、Na 2 CO 3 , Nb 2 o 5 , MnO 2 , BaTiO 3 As starting materials, and weighing the above-mentioned raw materials, so that it conforms to form the composition within the range proposed in this application.

[0048] In each sample, a plurality of starting elements were mixed by using a ball mill (Ball mill) for 24 hours of wet ball milling, and the above-mentioned mixed sample was dried at 100-120° C., and the powder was put into a mortar. After crushing, it was put into an alumina crucible and calcined at 1000° C. for 2 hours.

[0049] The calcined powder was put into a mortar and pulverized, and then wet ball milled with spherical zirconia for 24 hours. Then, after fully drying the mixed sample at 100-120°C, use 1[ton / cm 2 ] of the pressure of the cylindrical mold (10mm) on the sample prepared in the mortar by uniaxial pressing to shape it into a disc (disc)-shaped test piece.

[0050] The uniaxially pressed test pieces were sintered at ...

Embodiment 34~ Embodiment 53

[0059] In addition to preparing TiO 2 、 Bi 2 o 3 、K 2 CO 3 , Nb 2 o 5 , MnO 2 , BaTiO 3 Except for the starting material, a PTC element was manufactured in the same manner as in Example 1 above, and Table 2 below shows the details of the chemical quantification of the samples prepared in Examples 34 to 53 and the measurement of PTC characteristics. result.

[0060] and, Figure 10 to Figure 15 is a graph of the measurement results.

[0061] 【Table 2】

[0062]

[0063]

[0064] [Table 1] and [Table 2], Figure 1 to Figure 15 It shows that the samples satisfying the conditions of 0.01≤x≤0.05, 0c (Curie temperature) is an excellent characteristic above 130°C.

[0065] Also, using high-purity BaTiO 3 (BT) As the main component of the ceramic composition for a PTC thermistor according to an embodiment of the present invention, Na 0.5 K 0.5 NbO 3 (NKN), thereby ensuring a high Curie temperature (High Tc>130°C).

[0066] And, the Nb 2 o 5 Used as an additive ...

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Abstract

The present invention relates to a ceramic composition for a lead-free PTC thermistor which does not contain a lead (Pb) component and has a low specific resistance value at room temperature and a Curie temperature (Tc) of 130 DEG C or more. The ceramic composition for a lead free PTC thermistor according to the present invention comprises any one selected from formulas 1-4. [Formula 1] Ba1-x(Bi0.5 Na0.5)xTiO3 + y mol% M1Ow [Formula 2] Ba1-x(Bi0.5Na0.5)xTiO3 + y mol% M12Ow + z wt% M2O2 [Formula 3] Ba1-x(Bi0.5K0.5)xTiO3 + y mol% M1Ow [Formula 4] Ba1-x(Bi0.5K0.5)xTiO3 + y mol% M1Ow + z wt% M2O2 (In formulas 1-4, 0.01<=x<=0.05, 0.00<y<=0.40, 0.00<z<=0.40; M1 is one or more elements selected from the group consisting of Nb, Sb, La, Y; M2 is Mn; and w is 3 when M1 is a trivalent element and is 5 when M1 is a pentavalent element.) In addition, the invention comprises a ceramic composition for a PTC thermistor of the following formula 5 in which Na0.5K0.5NbO3(NKN) is formed as a solid solution of BaTiO3(BT). [Formula 5] (1-x)BT-xNKN (0<x=0.05) The invention provides a PTC ceramic thermistor prepared using the compositions of the formulas.

Description

technical field [0001] The present invention relates to a ceramic composition, and more specifically to a ceramic composition for a PTC thermistor that does not contain a lead component. Background technique [0002] PTC (Positive Temperature Coefficient of resistance: positive temperature coefficient of resistance) thermistor exhibits the characteristic that the resistance increases with the increase of temperature, generally BaTiO 3 for the basic composition. [0003] BaTiO 3 (BT) series semiconducting ceramics such as ABO 3 A compound with a representative perovskite crystal structure, showing a form in which divalent Ba ions occupy the A-site and tetravalent Ti ions occupy the B-site, and the crystal structure shows a transition into a triangular crystal according to the temperature The polymorphic characteristics of rombohedral, orthorhombic, tetragonal and cubic. [0004] In particular, if the 1.5V DC The resistance-temperature characteristic can be obtained by me...

Claims

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Application Information

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IPC IPC(8): C04B35/468
CPCC04B2235/3267C04B2235/72C04B2235/3201C04B2235/6565C04B2235/656C04B35/4682C04B2235/3255C04B35/6262C04B2235/6567H01C7/025
Inventor 白钟厚李荣津郑暎勋金喆敏李愚永崔真洙
Owner KOREA INST OF CERAMIC ENG & TECH