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Light-alloy die-casting, filling, forging and compacting integrated forming device and forming method

A light alloy and compact technology is applied in the field of light alloy die-casting, filling, forging, and compact integrated forming devices and forming fields. It can solve the problems of complex shapes and high mechanical performance requirements, and achieve the effects of convenient operation, reduced manufacturing costs, and small grain size.

Active Publication Date: 2011-10-19
HARBIN INST OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In order to solve the problem that the existing die-casting forming and forging forming devices and forming methods are difficult to form parts with complex shapes and high mechanical properties that meet the standards, the present invention further proposes a light alloy die-casting filling forging compact integrated forming device and forming method

Method used

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  • Light-alloy die-casting, filling, forging and compacting integrated forming device and forming method
  • Light-alloy die-casting, filling, forging and compacting integrated forming device and forming method

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specific Embodiment approach 1

[0012] Specific implementation mode one: as figure 1 As shown, a light alloy die-casting, filling and forging compact integrated forming device described in this embodiment includes a movable die base plate 1, a movable die backing plate 2, a movable die plate 3, an intermediate plate 4, a fixed die plate 5, a forging component 6, an ejector Component 7, injection component 8, die 12 and punch 13, the movable die bottom plate 1, the movable die backing plate 2, the movable die plate 3, the middle plate 4, and the fixed die plate 5 are sequentially connected from left to right, and the die The mold 12 is embedded in the middle plate 4, and the punch 13 is inserted in the movable template 3, and the punch 13 can move linearly along the inner wall of the movable template 3, and the boss on the outer surface of the punch 13 is in contact with the movable template. There is a forging gap L between the bosses on the inner wall of the template 3, and a mold cavity is formed between t...

specific Embodiment approach 2

[0013] Specific implementation mode two: as figure 1 As shown, the forging assembly 6 of a light alloy die-casting filling forging compact integrated forming device described in this embodiment includes a forging rod 6-1 and a forging cylinder 6-2. One end of the forging rod 6-1 and the forging cylinder 6- 2, the other end of the forging rod 6-1 is connected to the punch 13, and the forging cylinder 6-2 can push the forging rod 6-1 to move linearly along the inner wall of the movable mold backing plate 2. Other components and connections are the same as those in the first embodiment.

specific Embodiment approach 3

[0014] Specific implementation mode three: as figure 1 As shown, the ejector assembly 7 of a light alloy die-casting filling forging compact integrated forming device in this embodiment includes a ejector rod 7-1 and an ejector cylinder 7-2, and one end of the ejector rod 7-1 is connected to the ejector rod 7-1. The ejector cylinder 7-2 is connected, and the other end of the ejector rod 7-1 passes through the punch 13, and the ejector cylinder 7-2 can push the ejector rod 7-1 to move linearly along the inner wall of the punch 13. Other components and connections are the same as those in the first embodiment.

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Abstract

The invention provides a forming device and a forming method, particularly relating to a light-alloy die-casting, filling, forging and compacting integrated forming device and a forming method. The invention aims at solving the problem that the existing device for die-casting forming and forging forming can not form the parts that comply with the standard, and have complex shapes and high mechanics performance requirements. The forming device comprises the following components that are sequentially connected with: a movable die bottom plate, a movable die cushion plate, a movable die plate, amiddle plate and a fixed die plate; a concave die is embedded in the middle plate; a convex die is inserted in the movable die plate; the working end surface of the convex die and the working end surface of the concave die form a die cavity; the forging component sequentially passes through the movable die bottom plate and the movable die cushion plate and is connected with the rear end of the convex die. The forming method comprises the following steps of melting the light-alloy casting-state billets into a liquid state and injecting the liquid-state light-alloy billets into the die cavity; and forging the parts filling the die cavity by adopting the forging component. The forming device and the forming method are used for forming the light-alloy parts with complex shapes and high mechanics performance requirements.

Description

technical field [0001] The invention relates to a forming device and a forming method, in particular to a light alloy die-casting filling forging compact integrated forming device and a forming method. Background technique [0002] The lightness of products is actually to use the low density of aluminum alloys and magnesium alloys to replace traditional materials. At present, aluminum alloys and magnesium alloys are mainly manufactured by casting or forging. Die-casting forming is to fill the mold cavity by pushing the liquid metal flow through the piston. Although the die-casting forming can realize the precise control of the shape of the part, it is difficult to control the performance of the part, and defects such as air holes, shrinkage cavities and shrinkage porosity often occur; Forging forming relies on the plastic deformation of solid metal to fill the die cavity. Although forging forming is easy to control the performance of the part, the shape of the part is greatl...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D17/00B22D17/22B21J5/02
Inventor 姜巨福王迎程远胜杜之明
Owner HARBIN INST OF TECH
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