Surfacing welding electrode

A technology for surfacing electrodes and welding cores, applied in welding media, welding equipment, welding/cutting media/materials, etc., which can solve friction, damage to impact parts, decrease in wear and corrosion resistance of cladding, and unusable mechanical and other problems, to achieve the effect of beautiful welding seam formation, excellent welding performance and soft arc light.

Active Publication Date: 2011-11-09
KUSN GINTUNE WELDING
View PDF6 Cites 16 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The existing surfacing welding electrodes mainly achieve the required hardness by adding tungsten carbide particles or increasing the carbon content, which has a problem, that is, the wear resistance and corrosion resistance of the cladding layer are prone to decline under high temperature conditions. , so that the friction and impact parts are damaged, and the machine cannot be used

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Surfacing welding electrode
  • Surfacing welding electrode
  • Surfacing welding electrode

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] Cobalt 106 steel is used as the raw material to forge the welding core wire, and the chemical composition (weight percentage) of the welding core wire is:

[0037]

[0038] with TiO 2 -SiO 2 -CaO slag-based formula is coated with a drug skin, and the formula ingredients (weight percentage) are:

[0039] Slagging agent: rutile and titanium dioxide (TiO 2 ): 35%;

[0040] Mica + feldspar + bentonite (SiO 2 ): 18%;

[0041] Fluoride [CaF 2 +BaF 2 +(NaF or MgF 2 )]: 10%;

[0042] Gas generating agent: carbonate (CaCO 3 +MgCO 3 +BaCO 3 ): 20%;

[0043] Alloy agent: manganese + chromium + nickel: 17%.

[0044] In this example, the experimental hardness value is:

[0045] temperature °C

Embodiment 2

[0047] Cobalt 106 steel is used as the raw material to forge the welding core wire, and the chemical composition (weight percentage) of the welding core wire is:

[0048]

[0049] with TiO 2 -SiO 2 -CaO slag-based formula is coated with a drug skin, and the formula ingredients (weight percentage) are:

[0050] Slagging agent: rutile and titanium dioxide (TiO 2 ): 40%;

[0051] Mica + feldspar + bentonite (SiO 2 ): 15%;

[0052] Fluoride [CaF 2 +BaF 2 +(NaF or MgF 2 )]:9%;

[0053] Gas generating agent: carbonate (CaCO 3 +MgCO 3 +BaCO 3 ): 20%;

[0054] Alloy agent: manganese + chromium + nickel: 16%.

[0055] In this example, the experimental hardness value is:

[0056] temperature °C

Embodiment 3

[0058] Cobalt 106 steel is used as the raw material to forge the welding core wire, and the chemical composition (weight percentage) of the welding core wire is:

[0059]

[0060] with TiO 2 -SiO 2 -CaO slag-based formula is coated with a drug skin, and the formula ingredients (weight percentage) are:

[0061] Slagging agent: rutile and titanium dioxide (TiO 2 ): 45%;

[0062] Mica + feldspar + bentonite (SiO 2 ): 18%;

[0063] Fluoride [CaF 2 +BaF 2 +(NaF or MgF 2 )]: 7%;

[0064] Gas generating agent: carbonate (CaCO 3 +MgCO 3 +BaCO 3 ): 13%;

[0065] Alloy agent: manganese + chromium + nickel: 17%.

[0066] In this example, the experimental hardness value is:

[0067] temperature °C

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention discloses a surfacing welding electrode. The surfacing welding electrode consists of a welding core and a coating, wherein the coating is coated on the outer wall of the welding core; the welding core comprises the following chemical components in percent by weight: 0.6-1.4% of C, 0-1.0% of Mn, 0.3-2.0% of Si, 28-35% of Cr, 3.2-6.5% of W, 0-2.0% of Fe and the balance of Co; and the coating adopts a TiO2-Si02-CaO slag system and comprises a slag making agent, a gas making agent and an alloy agent. All the components are as follows: the slag making agent comprises the following components in percentage by weight: 35-50% of rutile and titanium white (TiO2), 10-20% of mica, feldspar and bentonite (SiO2) and 5-12% of fluoride, wherein the fluoride comprises at least one of NaF and MgF2, CaF2 and BaF2; the gas making agent comprises the following component in percentage by weight: 12-22% of carbonate comprising CaCO3, MgCO3 and BaCO3; and the alloy agent comprises the following component in percentage by weight: 10-18% of manganese, chromium and nickel. In the welding material, a drill is utilized as a base body, so that the surfacing metal can still maintain good wear resistance and corrosion resistance when in working at the temperature of about 650 DEG C, and simultaneously the welding operation is good.

Description

technical field [0001] The invention relates to the field of welding materials, in particular to a hard surface wear-resistant surfacing electrode. Background technique [0002] Overlay welding is a welding process that deposits a layer of wear-resistant, corrosion-resistant, heat-resistant metal layers on the surface or edge of the workpiece. Surfacing welding can improve the service life of parts, use materials reasonably, improve product performance and reduce costs, and has significant economic benefits. In industrial production, welding technology such as surfacing welding is developing rapidly. [0003] Surfacing welding materials are divided into three categories: manual welding rods, welding wires, and strip welding strips. Among the hardfacing surfacing materials in my country, surfacing electrodes account for about 70%, surfacing welding wire accounts for about 25%, and welding strips account for about 5%. It can be seen that the surfacing electrode plays an impo...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): B23K35/365B23K35/368
Inventor 蔡鸿祥林国益叶贵林王登峰
Owner KUSN GINTUNE WELDING
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products

Browse by: Latest US Patents, China's latest patents, Technical Efficacy Thesaurus, Application Domain, Technology Topic.

© 2024 PatSnap. All rights reserved.Legal|Privacy policy|Modern Slavery Act Transparency Statement|Sitemap