A structurally improved hot press and a hot press forming method thereof

A technology of hot-press forming and hot-pressing machine, applied in the field of hot-pressing, can solve the problems of inability to process, high power, low operation safety performance, etc., and achieve the effect of improving production efficiency and product quality

Inactive Publication Date: 2011-12-21
DONGGUAN GUANGDE SPORTS ARTICLE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, commonly used heat presses include high-frequency and high-frequency heat presses and oil pressure heat presses. Among them, the high-frequency high-frequency heat press is to ionize the pressed pieces instantly through a large current, so that the pressed pieces are welded together. Together, the disadvantage is that the welded pieces are generally firm, and when the pressed piece is large, it cannot be processed, especially when it is subjected to a large current, it is easy to generate sparks, and the operation safety performance is low.
[0003] As for the hydraulic hot press, the pressing mold is made of special aluminum alloy, so the surface temperature is very uniform, and the temperature rises quickly and stably. The heating pipes of the machine are all made of stainless steel. The parts to be pressed in the hydraulic heat press are evenly heated and the pressure is also balanced, so that the objects to be pressed are welded together after a few seconds at high temperature, but its disadvantage is that it has high power and needs A mold processing machine to ensure that the temperature of the mold is within the working range. Due to the precise control of the hydraulic system, the operator must precisely control the positions of the upper and lower molds and the pressed pieces. The pressure and temperature should not be too high or too high. Too low, only within the working range

Method used

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  • A structurally improved hot press and a hot press forming method thereof
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  • A structurally improved hot press and a hot press forming method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] Embodiment one, such as figure 1 As shown, a heat press machine with improved structure includes a base 1, the base 1 is fixedly connected with a draft device 2, the output end of the draft device 2 is connected with a suction duct 3, the base 1 The upper surface is provided with a lower module 4, the top of the lower module 4 is provided with an upper module 5 used in conjunction with the lower module 4, the upper module 5 is connected with a heating device, and one end of the suction duct 3 is connected to the lower module 4. The modules 4 communicate and extend on the upper surface of the lower module 4, wherein the temperature of the upper module 5 and the lower module 4, the downward movement of the upper module 5 and the positions of the upper module 5 and the lower module 4 are all controlled by oil pressure. The system is precisely controlled. When the invention is in operation, the temperature of the heating tube is controlled by the temperature controller with...

Embodiment 2

[0035] Embodiment 2, the thermocompression forming method of the structurally improved thermocompression machine, comprises the following steps:

[0036] a. Insert the cut pieces, put the cut pieces into the lower module 4 of the heat press, and spread the cut pieces on the lower module 4 as far as possible when placing the cut pieces.

[0037] b. For the first adsorption, the exhaust device 2 is turned on to adsorb the pieces inserted into the lower module 4 to the upper surface of the lower module 4 .

[0038] c. Adsorption and shaping, place a shaping film on the upper surface of the adsorbed piece and continue to absorb, so that the shape of the piece will not be moved, and the piece will be evenly flattened.

[0039] d. Heating and shaping. At this time, turn off the ventilation device 2 to stop the adsorption, and control the upper module 5 to press down to preheat and heat the shaping film and the cutting pieces that are bonded together. Only the cutting pieces are shap...

Embodiment 3

[0045]Embodiment 3, the difference from the above-mentioned embodiments is that in this embodiment, the temperature for preheating and setting the cut piece and the shaping film is 60-140°C, and the pressure for preheating and setting the cut piece and the shaping film is 600-1800kg, the preheating time for the cut piece and the shaping film is 6-14s.

[0046] In this embodiment, the temperature at which the cut pieces and the joint pieces are pressurized, bonded and shaped is 60-240°C, and the pressure at which the cut pieces and the joined pieces are pressure-bonded and shaped is 600-4500kg. And the preheating time for pressurized bonding and shaping of the bonded pieces is 35-135s.

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PUM

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Abstract

The invention relates to the technical field of hot pressing, in particular to a hot press with an improved structure and a hot-press forming method thereof. The hot press with the improved structure comprises a base, wherein the base is fixedly connected with an air exhaust device; an output end of the air exhaust device is connected with an air suction pipeline; an upper surface of the base is provided with a lower module; and an upper module is arranged on the lower module and is connected with a heating device. During use, the air exhaust device is matched with the lower module to adsorb and mold a cutting piece, and the upper module is pressed downwards to be matched with the lower module so as to joint and mold the cutting piece and a joint cutting piece and obtain a finished product; therefore, the production efficiency and the product quality are improved in a mode of replacing stitching by hot pressing. The hot-press forming method comprises the following steps of: cutting into pieces, sleeving the cutting piece, adsorbing for the first time, adsorbing and molding, heating and molding, adsorbing for the second time, putting the joint cutting piece, jointing and molding, and thus obtaining the finished product. In the processing steps, the temperature of the cutting piece is balanced, the pressed cutting piece is fixed and is difficultly moved, the pressure is average,and the rejection rate and the production cost are reduced.

Description

technical field [0001] The invention relates to the technical field of hot pressing, in particular to a structurally improved hot pressing machine and a hot pressing forming method thereof. Background technique [0002] At present, commonly used heat presses include high-frequency and high-frequency heat presses and oil pressure heat presses. Among them, the high-frequency high-frequency heat press is to ionize the pressed pieces instantly through a large current, so that the pressed pieces are welded together. Together, the disadvantage is that the welded pieces are generally firm, and when the pressed piece is large, it cannot be processed, especially when it is subjected to a large current, it is easy to generate sparks, and the operation safety performance is low. [0003] As for the hydraulic hot press, the pressing mold is made of special aluminum alloy, so the surface temperature is very uniform, and the temperature rises quickly and stably. The heating pipes of the ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C65/02
Inventor 贾鸿钧
Owner DONGGUAN GUANGDE SPORTS ARTICLE
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