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Method for preventing knots of castings in lost foam casting process

A technology of lost foam casting and crafting, which is applied in the direction of manufacturing tools, casting molding equipment, casting molds, etc. It can solve the problems of insufficient compactness of molding sand, easy generation of knots, poor filling, etc., to improve the problem of knots and cost. Inexpensive, easy-to-use effect

Inactive Publication Date: 2012-01-04
ZHEJIANG WANGLIYANG TRANMISSION CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, castings with complex structures are prone to knot defects during the production process. For example, various gearbox body castings have some dead angles, grooves, and cavities in the part structure. During the pouring process, it is easy for the molten iron to break through the coating and contact the molding sand to form iron-clad sand. Because most of the domestic vibrating tables are not well filled during sand filling molding, nodules (also called iron-clad sand) defects are easily generated in these parts.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment

[0008] A method for preventing nodules of castings in the lost foam casting process, which is characterized in that: for lost foam castings that are prone to and severe nodules, silica sol and bauxite are mixed in a mass ratio of 1:1.5 according to different structures of the products Mix and prepare paints with different concentrations. After stirring evenly, brush the prepared paints on the dead corners, grooves, and cavities of the dies that have been painted with conventional paints. When brushing the silica sol paint, make sure that the conventional paints have been brushed. The paint on the die is in a non-flowing state, preferably above a semi-dried state; the die after brushing the silica sol paint is dried, and dried in a drying room at 45-55 °C, and the paint on the position to be brushed After being dried, the box can be buried. For the position where the silica sol paint has been brushed, the paint strength is relatively high, preventing the molten iron leakage caus...

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PUM

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Abstract

The invention belongs to a lost foam casting process technology, specifically discloses a method for preventing knots of castings in a lost foam casting process. The method is characterized in by comprising the following steps of: mixing a silica sol and a refractory powder according to a mass ratio of 1:1-2, and stirring the mixture uniformly; uniformly spreading the prepared coating on a position where the knots can be easily formed and a common coating is applied, baking a die piece coated with the silica sol coating to dry at 45-55 DEG C, and burying a cast box after the coating on the position to be coated is dry. The method belongs to the lost foam casting process, is simple and convenient to operate and low in cost, and can obviously solve the problem of the knots in the lost foam casting process and improve product quality and product yield, thereby being suitable for all lost foam casting manufactures.

Description

technical field [0001] The invention belongs to the technology of lost foam casting, in particular to a method for preventing knots of castings in the lost foam casting process. Background technique [0002] At present, the lost foam casting technology, which enjoys the reputation of green casting, is developing very fast in our country. Many traditional foundry companies are using lost foam casting technology as a technological transformation innovation, using lost foam casting technology to produce various lost foam parts with complex structures. There are more and more manufacturers. However, castings with complex structures are prone to knot defects during the production process. For example, various gearbox body castings have some dead angles, grooves, and cavities in the part structure. During the pouring process, it is easy for the molten iron to break through the coating and contact the molding sand to form iron-clad sand. Since most of the domestic vibrating tables...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C9/12B22C9/04
Inventor 郑国威曹立为刘永其陆晓平朱业英盛益球朱鸿辉
Owner ZHEJIANG WANGLIYANG TRANMISSION CO LTD