Three-dimensional circuit manufacturing process and composite components of laser plastic material and manufacturing method
A technology of three-dimensional circuit and manufacturing process, which is applied in the fields of printed circuit manufacturing, cable/conductor manufacturing, circuit, etc. It can solve the problems that the three-dimensional circuit assembly technology has not been rapidly promoted, the microstructure is not smooth, and the appearance is affected, and the sintering time is shortened. , increase the speed, reduce the effect of concentration polarization
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[0094] Implementation Example 1: Active GPS Plastic Antenna
[0095] like figure 2 shown, the active antenna consists of the antenna ( figure 2 A and figure 2 D) Add the antenna amplification part ( figure 2 C) composition, antenna metal pattern ( figure 2 D) Arranged on the laser plastic with polyethylene (PE) or syndiotactic polystyrene (SPS) as the carrier masterbatch ( figure 2 A), the composite components in the carrier masterbatch are: 1-10 grams of surfactants; 5-200 grams of compatibilizers; 0.1-5 grams of light absorbers; 0.5-30 grams of viscosity reducers; 5-750 grams of inorganic fillers ; Modified organometallic compound 30-50 grams; the rest are carrier masterbatch. The sum of the composite components must meet 100%.
[0096] The three-dimensional circuit manufacturing process is adopted, and the laser machine uses near-infrared laser (1064nm) or ultraviolet laser scanning; then rapid chemical copper plating; finally, the lead and the amplifier circuit...
Example Embodiment
[0098] Example 2: Multi-faceted high-power LED plastic lamp holder
[0099] The traditional LDE lamp holder is a ceramic base, which adopts the traditional chip ceramic resistance-capacitance process, sinters the terminal electrodes on the insulating ceramic chip, and then chemically plated copper, nickel, and gold. The ceramic process cannot make complex polyhedral shapes.
[0100] However, the luminous characteristics of LED lamps are direct light. Generally, high-power lamps are composed of several LEDs. In order to distribute the light sources in the hemispherical space, such as image 3 shown, the ideal arrangement of LED lights ( image 3 A) is a polyhedron arrangement, which is molded or injected into a plastic base with a thermally conductive laser plastic ( image 3 B).
[0101] The example of the present invention adopts the thermal conductive laser plastic raw material. One component is: the carrier masterbatch is CBT, and the composite components are: 1000 grams...
Example Embodiment
[0104] Implementation Example 3: Applications in the fields of automobiles and aircrafts
[0105] Automobiles, airplanes, train cars, etc. have large plastic parts and need to arrange a large number of cables to transmit various electronic signals. The traditional cables are combined with plastic through bolts, screws and hardware, which are heavy and easy to move during movement. It emits a sound. For products that are particularly sensitive to weight, such as airplanes, it is a very good measure to use the stereo circuit technology of the present invention to pre-embed a large number of signal lines in the plastic parts, which not only reduces the failure rate but also reduces the weight, and Easy to maintain. The main function of plastics used in automobiles is to lighten the weight of automobiles, so as to achieve the purpose of fuel saving and high speed. Developed countries regard the amount of plastic used in automobiles as an important indicator to measure the level o...
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