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Manufacture method of high-level chemical cross-linked polyethylene cable insulation materials

A technology for cross-linked polyethylene and cable insulation, which is applied in the direction of organic insulators, plastic/resin/wax insulators, etc., can solve problems such as inability to produce, and achieve the effects of low cost, perfect purification effect, and simple preparation methods

Inactive Publication Date: 2012-02-22
宁波威克丽特功能塑料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Medium-voltage (35kV and below) polymer insulating cable materials are generally not far from the level of advanced countries in the world, but high-grade materials of 110kV and above have not been produced in China so far, and they are all imported from abroad.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] The object of the invention is to provide a production method of high-grade cross-linked cable polyethylene insulating material of 110-220kV. Firstly, the low-density high-pressure polyethylene 2220HEC raw material produced by Yangzhou Petrochemical-BASF Co., Ltd. is purified to achieve a clean effect. Secondly, use a screw machine to mix the antioxidant and low-density polyethylene, and filter to remove 50um impurity particles, then hot-dip and infiltrate with the filtered cross-linking agent, and then pack it. The specific steps are:

[0029] (1) Drain 25kg packaged low-density polyethylene (melt index: 2.0g / 10min) with a diameter of 2mm and enter the raw material room. After unpacking, pour it on a height of 4 meters from the ground and place it on an extended vibrating screen. Side, the other side of the vibrating screen is equipped with a purification air shower device, the polyethylene base material enters the raw material bin through gravity falling, and the imp...

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PUM

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Abstract

The invention relates to a manufacture method of high-level chemical cross-linked polyethylene cable insulation materials, which includes (1) leaching polyethylene, leading the polyethylene to a raw material bin after vibration and purification wind leaching, and obtaining processed polyethylene, (2) adding composite antioxidant and the processed polyethylene in a reciprocating type extruder for sufficient mixing, homogenizing and devolatilizing to manufacture molten mixture, and placing the molten mixture in a melt pump for pressurizing and in a filter for filtering to obtain super clean molten objects, (3) performing spray eccentric grainsized cutting on the super clean molten objects, removing water through a vibration screen, weighing the super clean molten objects, drying the super clean molten objects and removing water through a rocking machine, adding cross-linking agent, and finally hot dipping and packaging the super clean molten objects. The manufacture method of the high-level chemical cross-linked polyethylene cable insulation materials is simple, low in cost, free of new equipment requirement and capable of massive manufacture. The manufacture method of the high-level chemical cross-linked polyethylene cable insulation materials overcomes defects that the traditional filter screen cannot filter impurities with more than 70 mum and pre-cross-linking caused by adding the cross-linking agent in the traditional bolt machine, and is stable in product quality.

Description

technical field [0001] The invention belongs to the field of preparation of cable insulating materials, in particular to a production method of high-grade cross-linked polyethylene cable insulating materials. Background technique [0002] Wire and cable are key components of power transmission, and the insulating material is one of the key factors for cable withstand voltage. Polymer materials have excellent insulation properties and processability, and have become the first choice for cable insulation materials. And cross-linked polyethylene has become an insulating material for high-voltage cables that has developed rapidly in recent years because of its unique insulation properties, excellent mechanical properties, and heat resistance properties, such as high overload temperature, service temperature, and short-circuit temperature. At present, the 110-220kV high-voltage cables in the world basically use cross-linked polyethylene insulation layers, and some AC lines of 50...

Claims

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Application Information

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IPC IPC(8): B29B9/06B29B9/16C08L23/06C08K5/14H01B3/44
Inventor 张发饶周玉波
Owner 宁波威克丽特功能塑料有限公司