Technique optimization method of cage roll forming machine set of longitudinal welded pipe

A technology of straight seam welded pipe and forming process is applied in the field of process optimization of straight seam welded pipe row-roll forming unit, which can solve the problems of increasing production cost, difficult to achieve the quantification and optimization of forming process parameters, time-consuming and laborious, etc.

Inactive Publication Date: 2012-06-20
SHANGHAI JIAO TONG UNIV +1
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Problems solved by technology

However, for the welded pipe unit that adopts the roll forming process, since the small rolls installed on the frame are adjusted as a whole, and each roll section has nearly 5 degrees of freedom for adjustment (exit, entrance, etc.) Translational movement of width and height and rotation around the roller beam), so it becomes very difficult to calculate the forming process parameters of the corresponding roll section according to the pattern design drawing of the strip
At present, the research on

Method used

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  • Technique optimization method of cage roll forming machine set of longitudinal welded pipe
  • Technique optimization method of cage roll forming machine set of longitudinal welded pipe
  • Technique optimization method of cage roll forming machine set of longitudinal welded pipe

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[0075] Example 1

[0076] like figure 2 As shown, it is an abstract schematic diagram of the frame mechanism of the roller arranging section. Considering that all the small row rollers are installed on the roller beam and move together with the roller beam, there are 5 adjustment degrees of freedom for all row rollers in the row roller forming section, such as image 3 Shown: rotation around the axis of the roller beam (S w ), the vertical height of the inlet side (Y i ) and horizontal width (X i ) translation and the vertical height of the exit side (Y o ) and horizontal width translation (X o ), and the corresponding five forming process parameters are the rotation control parameters S wqs , Inlet side height control parameter Y iqs , Entrance side width control parameter X iqs , Outlet side height control parameter Y oqs and the outlet side width control parameter X oqs .

[0077] Taking the reference point O of the roll arrangement unit as the origin (located i...

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Abstract

The invention discloses a technique optimization method of a cage roll forming machine set of a longitudinal welded pipe, belonging to the technical field of mechanical forming, wherein forming technique parameters are obtained by coordinate transformation and iterative process; the invention aims at solving the problem that the current welded pipe manufacturing enterprises basically rely on experience and a cut and try method to obtain the forming technique parameters of cage roll forming machine sets of welded pipes; and the technique optimization method disclosed by the invention has the advantages of providing a better theoretical reference for design methods of cage roll forming technique parameters, shortening the development periods of products with new specifications, decreasing raw material waste and reducing the production cost of longitudinal welded pipes.

Description

technical field [0001] The invention relates to a method in the technical field of mechanical forming, in particular to a process optimization method of a straight seam welded pipe roll forming unit. Background technique [0002] Longitudinal welded pipe production generally adopts roll forming process. The roll forming process is a plastic processing technology that gradually bends metal strips from a straight state to a specific cross-section through sequentially configured multi-pass forming rolls. The structure of the early traditional roll forming unit is the cross arrangement of flat rolls and vertical rolls, which is mainly used to produce small-diameter welded pipes. Later, after continuous improvement, the early forming units began to evolve into the form of flat, vertical rolls + vertical rolls, which can produce The pipe diameter has also developed from a small diameter to a medium diameter. Later, in order to overcome the shortcomings of excessive edge deformati...

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Application Information

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IPC IPC(8): B21C37/08
Inventor 李大永蒋劲茂任强唐鼎
Owner SHANGHAI JIAO TONG UNIV
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