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Silicon rubber wrapped rubber tube using carbon fiber as reinforcing layer and manufacture process thereof

A technology of carbon fiber cloth and manufacturing process, which is applied in the field of silicone rubber cloth hose, can solve the problems of low temperature resistance and low pressure resistance of skeleton materials, and achieve the effect of improving horsepower and power

Inactive Publication Date: 2012-06-27
XIAMEN CHUANGXINYUAN RUBBER PROD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Considering at least one of the above-mentioned problems, the present invention has been completed, and an object of the present invention is to provide a silicon rubber-coated rubber hose manufacturing process with carbon fiber as a reinforcement layer, which adopts a new skeleton material, and the product has high temperature resistance, The effect of low temperature and pressure resistance, it not only solves the problem of low temperature resistance of existing silicone rubber skeleton materials, but also solves the problem of low pressure resistance of silicone rubber itself and skeleton materials

Method used

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  • Silicon rubber wrapped rubber tube using carbon fiber as reinforcing layer and manufacture process thereof
  • Silicon rubber wrapped rubber tube using carbon fiber as reinforcing layer and manufacture process thereof

Examples

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Embodiment 1

[0020] Attached below figure 1 The silicone rubber-coated rubber hose with carbon fiber as the reinforcing layer and its manufacturing process will be described in detail.

[0021] A manufacturing process of a silicone rubber-coated rubber hose with carbon fiber as a reinforcement layer, comprising the following steps: surface-treating carbon fiber cloth 3 to increase the content of polar groups on its surface; winding an inner rubber layer on a mold core 1 of a required size 2. Wrap the surface-treated carbon fiber cloth 3 as a reinforcing layer on the inner rubber layer 2; wrap and wind the outer rubber layer 4 on the surface of the carbon fiber cloth 3 to form a rubber hose; vulcanize the rubber hose to obtain a finished product, wherein the inner rubber Layer and cover consist of silicone rubber. Preferably, according to different requirements, this composite mode can be implemented repeatedly, such as carbon fiber cloth 3→silicon rubber layer 4→carbon fiber cloth 3→silic...

Embodiment 2

[0027] This embodiment provides a preferred technical process for bonding carbon fiber cloth 3 to silicon rubber. The surface of the carbon fiber cloth 3 is treated through a certain process, so that it has good bonding performance and adhesion strength with the silicone rubber. Because the carbon fiber cloth 3 without surface treatment has a small content of carbonyl, carbonyl and other polar groups on the surface, which is not conducive to bonding with the matrix material, its surface is chemically inert, and is not easy to infiltrate or chemically react with the matrix material. Therefore, in order to realize the load transfer between rubber and fiber, give full play to the reinforcing effect of carbon fiber, and improve the mechanical properties and temperature resistance of composite materials, the surface of carbon fiber must be treated. Preferably, the specific treatment process of this embodiment is as follows: firstly, with NH 4 HCO 3 As an electrolyte, pass current...

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Abstract

The invention relates to a manufacture process of a silicon rubber wrapped rubber tube using carbon fiber as a reinforcing layer. The manufacture process comprises the following steps that: surface treatment is carried out on carbon fiber cloth, and the surface polar group content of the carbon fiber cloth is improved; an inner rubber layer is wound on a mold core in the required dimension; the carbon fiber cloth subjected to the surface treatment is used as the reinforcing layer to be wrapped on the inner rubber layer; an outer rubber layer is wrapped and wound on the surface of the carbon fiber cloth, and a rubber tube is formed; the rubber tube is vulcanized, and finished products are obtained, wherein the inner rubber layer and the outer rubber layer comprise silicon rubber. The carbon fiber cloth is used as the reinforcing layer for manufacturing the silicon rubber wrapped rubber tube, the problems of low intensity and poor pressure resistance capability of the existing rubber tube are solved, in addition, the problem of low temperature resistance performance of the silicon rubber tube using traditional materials such as polyester fiber or glass fiber and the like as the rubber reinforcing layer is solved, and the temperature resistance and pressure resistance performance of the silicon rubber is exerted to the maximum degree. The rubber tube produced by the manufacture process can be applied to the fields of high-power diesel engines, generators and the like with high pressure resistance and temperature resistance requirements.

Description

technical field [0001] The invention relates to a silicone rubber-coated rubber hose with carbon fiber as a reinforced layer and its manufacturing process. It has a new skeleton material and manufacturing process, and has the effects of high temperature resistance, low temperature resistance and pressure resistance. Background technique [0002] The existing silicone rubber-covered hose generally has the problem of low pressure resistance. Because the tensile strength and constant elongation strength of silicone rubber itself is low, it cannot meet the pressure resistance requirements in many occasions. In addition, most of the existing silicone rubber skeleton materials use polyester fibers or glass fibers, among which polyester fibers have low heat resistance, low strength, and are not resistant to acids and alkalis with high concentrations, while glass fibers have poor flex resistance and low density. Therefore, the application range of silicone rubber cannot be fully uti...

Claims

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Application Information

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IPC IPC(8): B29C69/00B29C53/56B29C59/00F16L11/08F16L11/112
Inventor 刘建辉
Owner XIAMEN CHUANGXINYUAN RUBBER PROD
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