Composite prestressed bar finished guy cable and manufacturing method thereof

A technology for finished rib and prestress, applied in the field of composite prestressed rib finished cable and its preparation, can solve the problems of high quality control requirements in the construction process, difficult anti-corrosion work, complicated construction steps, etc. Homogeneous stress cracking, improving the ability to resist wind and rain vibration, and avoiding the effects of simultaneous corrosion damage

Active Publication Date: 2012-07-04
LIUZHOU OVM MACHINERY +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] 2. The cable bodies of cold cast anchors and hot cast anchors are parallel steel wire bundles, and the steel wires and anchor cups are heated and solidified by epoxy iron sand to form a whole (see Figure 7 ), the sheath with better sealing and anti-corrosion properties outside the cable, but because there is no spacer between the steel wires of the steel wire bundle, if the outer sheath is damaged and some steel wires are corroded, it is easy to extend to the corrosion of the entire steel wire bundle section
[0006]4. Clip-type steel strand group anchor cable (see patent ZL92108579.6), usually cut, install and tension the steel strand at the construction site After each steel strand is stre

Method used

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  • Composite prestressed bar finished guy cable and manufacturing method thereof
  • Composite prestressed bar finished guy cable and manufacturing method thereof
  • Composite prestressed bar finished guy cable and manufacturing method thereof

Examples

Experimental program
Comparison scheme
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Example Embodiment

[0051] Example one:

[0052] A finished cable with composite prestressed tendons composed of isolated anticorrosive steel strands. It includes a cable body I and two anchors II at both ends of the cable body I. The cable body I includes 7 single-stranded steel wires. The finished cable body of composite prestressed tendons composed of 4 and 6 stay wire 3; each anchor includes anchor unit Ⅱ01 and sealing unit Ⅱ02 (see figure 1 );

[0053] The anchoring unit II01 includes an end cover 5, a taper sleeve 6, an anchor plate 7, a nut 8, an anchor cup 9 and a restraining ring 11; the anchor plate 7 has a plurality of tapered anchor holes 701 for anchoring single stranded steel wires And the through holes used for anchoring the cable wire 3, the 7 single-strand steel wires 4 and the 6 cable wires 3 that form the cable body I of the finished composite pre-stressed tendon, after passing through the anchor cup 9, each single-strand steel wire The wires are respectively penetrated into the c...

Example Embodiment

[0059] Embodiment two:

[0060] The manufacturing method of the composite prestressed tendon finished cable is described in the first embodiment. The production process includes the following steps:

[0061] A. Remove a length of the sheath at one end of the cable body I of the composite prestressed tendon product composed of n single-strand steel wires 4 and p cable wires 3, and clean the surface of each single-strand steel wire 4;

[0062] B. Pass the cleaned n single-strand steel wires 4 and p cable wires 3 through the anchor cup 9, and each single-strand steel wire 4 is inserted into the tapered anchor hole 701 of the anchor plate 7. The center wire 401 of each single stranded steel wire 4 is covered with a tapered sleeve 6, and the center wire is upset to form an upsetting head 4011, and the remaining m-1 side wires are located on the outside of the tapered sleeve 6 and are tapered Distributed and distributed with the tapered anchor hole of the anchor plate 7 to form a singl...

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Abstract

The invention relates to a composite prestressed bar finished guy cable. The guy cable comprises a composite prestressed bar cable body consisting of a plurality of single-stranded steel stranded wires and a plurality of guy cable steel wires, and two anchoring pieces positioned at the two ends of the cable body, wherein each anchoring piece comprises an anchoring unit and a sealing unit; the anchoring unit comprises an end cover, a conical sleeve, an anchor plate, a nut, an anchor cup and a restraining ring; a plurality of anchor holes are formed in the anchor plate; the conical sleeve is arranged on a central wire at the end of each single-stranded steel stranded wire of the cable body of the finished guy cable; the end of the central wire is provided with an upset head; side wires are positioned on the outer side of the conical sleeve and conically distributed in a scattered mode; the side wires and the conical anchor holes of the anchor plate form the single-stranded steel stranded wire anchoring unit; the guy cable steel wires are uniformly distributed at the peripheries of the single-stranded steel stranded wires and penetrate through the anchor plate; the ends of the guy cable steel wires are provided with upset heads; an epoxy filler is poured into the anchor cup; and the single-stranded steel stranded wires and the guy cable steel wires are anchored after the epoxy filler is cured. The guy cable is prefabricated in a factory, has high sealing performance and corrosion resistance, is economic and practical, and is easy to construct, install and tension, and the breaking force of the guy cable can be accurately adjusted according to a structural requirement.

Description

technical field [0001] The invention relates to a cable used in bridge construction and large-scale construction projects, in particular to a composite prestressed tendon finished cable and a preparation method thereof. Background technique [0002] In recent years, the types of cables used in domestic bridges and large buildings mainly include: cold cast anchor wire cables, hot cast anchor wire cables, clip anchor steel strand cables and steel strand whole bundle extruded finished cables search. Among them, compared with steel wire cables, steel strand cables have their own advantages and disadvantages. Steel strand cables have greater advantages than steel wire cables in terms of tensile strength and anti-corrosion performance. More and more It is used in various projects; the existing forms of cables have the following shortcomings: [0003] 1. The strength of the steel wire used in the cold cast anchor and hot cast anchor cable is ≥1670MPa. In comparison, the strength ...

Claims

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Application Information

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IPC IPC(8): E01D19/16E04C3/10E04C5/12D07B1/08D07B1/16
Inventor 黄颖朱万旭周红梅谢雄文潘剑飞曾宪明黄建国
Owner LIUZHOU OVM MACHINERY
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