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Autonomous mobile robot system for metal-inert-gas (MIG)/metal-active-gas (MAG) multilayer multipass welding of large thick plate

A robot system, multi-layer and multi-channel technology, applied in the field of robot systems for MIG/MAG multi-layer and multi-channel welding of large thick plates, can solve the problems of incompatibility of motion flexibility and adsorption capacity, and achieve good system comprehensive performance Effect

Active Publication Date: 2015-05-13
DONGFANG ELECTRIC CORP LTD
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0008] In order to overcome the problem that the existing autonomous mobile robot for MIG / MAG multi-layer and multi-pass welding of large thick plates cannot have both motion flexibility and adsorption capacity, it is now specially proposed to meet the full-position, high-efficiency and high-quality intelligence of large steel structures. Welding robot system for MIG / MAG multi-layer multi-pass welding of large thick plates

Method used

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  • Autonomous mobile robot system for metal-inert-gas (MIG)/metal-active-gas (MAG) multilayer multipass welding of large thick plate
  • Autonomous mobile robot system for metal-inert-gas (MIG)/metal-active-gas (MAG) multilayer multipass welding of large thick plate
  • Autonomous mobile robot system for metal-inert-gas (MIG)/metal-active-gas (MAG) multilayer multipass welding of large thick plate

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Embodiment Construction

[0055] The robot system for MIG / MAG multi-layer multi-pass welding of large and thick plates includes a robot body, a control system and a MIG / MAG welding system. The robot body includes a crawling mechanism and an operating mechanism: the crawling mechanism includes a drive and steering integrated magnetic wheel The front wheel module, the rear wheel module using the permanent magnet gap adsorption device, the frame connecting the front and rear wheels and the motor drive controller installed on the frame; the operating mechanism includes a cross slider and a swing mechanism, and the front end of the swing mechanism The MIG / MAG welding torch is clamped, and the degrees of freedom in the horizontal and vertical directions are realized by a cross slider composed of two screw guide rail combination units. The swing mechanism adopts a stepping motor with a worm gear reducer; the control system includes a sensor System, robot body control box and robot main control system; MIG / MAG ...

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Abstract

The invention belongs to the technical field of welding of robots, and in particular relates to an autonomous mobile robot system for metal-inert-gas (MIG) / metal-active-gas (MAG) multilayer multipass welding of a large thick plate. The system comprises a robot body, a control system and an MIG / MAG welding system, wherein the robot body comprises a crawling mechanism and an operating mechanism; the control system comprises a sensing system, a robot body control box and a robot master control system; the MIG / MAG welding system comprises an MIG / MAG welding gun, an MIG / MAG welding power supply, a wire feeding machine, shielding gas and a weld cooling system; and the robot body, the control system and the MIG / MAG welding system are connected with one another through cables. The system has the advantages that a contact type magnet-wheel adsorption and non-contact type clearance adsorption composite mode and a three-wheel full-drive wheel type movement mode are used by the crawling mechanism, so that a robot can autonomously and flexibly move at all positions on the surface of an operating object, can be reliably adsorbed and can perform all-position welding operation, and the system is high in comprehensive performance.

Description

technical field [0001] The invention belongs to the technical field of robot welding, in particular to a robot system for MIG / MAG multi-layer and multi-pass welding of large thick plates. Background technique [0002] The welding of large steel structures affects its manufacturing efficiency and quality. Robot automation and intelligent welding are the main means to solve this problem. For the welding of large steel structures, the structure and weight of the components themselves are not suitable for rotation or rotation, so they are not suitable for special-purpose planes or fixed manipulators. On the important parts of the machine, ensuring stable welding quality is the key issue. Affected by welding workers' emotions and welding labor intensity, it is difficult to stabilize the quality of manual MIG / MAG multi-layer multi-pass welding. [0003] The robot welding system generally consists of a welding carrying mechanism, a welding system, and a control system. The carry...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K9/127B23K9/173B23K9/28
Inventor 桂仲成董娜李永龙陈博翁肖唐杰姜周张帆贺骥徐立强吴建东
Owner DONGFANG ELECTRIC CORP LTD
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