32results about How to "Realize intelligent welding" patented technology

The invention discloses a gas shielded welding oscillator with a welding joint tracing function and belongs to a welding automation control device. The gas shielded welding oscillator with the welding joint tracing function mainly solves the technical problems of large welding joint gap and the like due to the fact that an existing oscillator is incapable of detecting and compensating a workpiece processing error, an assembly error, welding heat deformation and the like errors in real time. According to the technical scheme, the gas shielded welding oscillator with the welding joint tracing function comprises a Hall sensor, a welding joint tracing controller with a welding joint gap compensation function, a driver and a double-effect swinging mechanism, the welding joint tracing controller detects and compensates the welding joint gap caused by workpiece processing errors, assembly errors and welding heat deformation in real time according to signals gathered by the Hall sensor, and under the electric control and the driver control, the double-effect swinging mechanism freely changes between horizontal swinging and pendular swinging and automatically regulates the swinging amplitude and swinging frequency. The gas shielded welding oscillator with the welding joint tracing function is mainly used for welding.

The invention discloses a multi-station robot intelligent welding system for pipe piling sheets. The multi-station robot intelligent welding system comprises a control system, a clamp system, a machine vision system, a robot system, a welding system and a safety protection system, wherein the control system comprises a robot control cabinet, a PLC control cabinet, a machine vision system and a man-machine interface; the robot system comprises two supplying robots, two welding robots and a feeding robot; the two supplying robots are placed in a back-to-back manner; the two welding robots are placed at front middle positions of the two supplying robots side by side; the PLC control cabinet is in communication with the robot control cabinet; the robot control cabinet controls movement of a robot body; the welding system is connected with a welding robot control cabinet; and a welding robot body controls a welding gun to finish welding. By the multi-station robot intelligent welding system, positions and widths of welded joints can be recognized accurately, and information of the welded joints is recognized automatically; and the feeding robot feeds materials automatically, the labor intensity is reduced, and high automation of a whole process of feeding, supplying and welding is realized.

The invention relates to a robot welding technology parameter optimization method based on CBR and RBR, and belongs to the technical field of robot welding. The robot welding technology parameter optimization method involves a welding technology input module, a welding technology expert system and a welding technology output module. The welding technology input module receives welding tasks and welding resources and further submits the welding tasks and the welding resources to the welding technology expert system. A query engine in the welding technology expert system reuses historical welding cases, and it enters a reasoning engine for case-based reasoning on the basis of rules if no similar welding technology cases exist. A range value exists in the reasoned welding technology, particleswarm optimization in a welding technology parameter optimization module is adopted for multi-objective optimization of welding technology parameters, the optimal welding technology parameter combination is determined, an exact value is acquired for a welding robot to execute, and robot welding intelligence is realized. Production efficiency can be improved and the effect is remarkable.

The invention belongs to the technical field of the welding of a robot, particularly relates to an autonomous movable type double-wire welding robot system for welding medium plates, comprising a robot body, a control system and a double-wire welding system, wherein the robot body comprises a crawling mechanism and an operation mechanism; the control system comprises a sensing system, a robot body control box and a robot master control system; and the double-wire welding system comprises a double-wire welding gun, a double-wire welding power source, a double-wire wire feeder, and a protecting gas and welding cooling system. The system has the advantage that welded joints can be autonomously identified and tracked. The system has the functions of long-distance welding parameter setting and on-line adjustment and can autonomously identifying the center point of a groove; a multi-free degree cradle head can be adopted, so that the environment monitoring of a workpiece can be realized, the macroscopic operation of an initial point before welding can be completed, and the intelligent welding can be realized; and a molten pool monitoring sensor can be adopted, so that the posture adjustment of the double-wire welding gun can be realized, and the molten pool in the process of welding can be monitored, i.e. the microscopic autonomy can be realized.

The invention discloses a control system of an argon arc welding stand automatic adjusting device. An HMI and a PLC are in circuit connection; the PLC is in circuit connection with a servo motor; the servo motor is connected with a welding gun adjusting device to form a control circuit; and the PLC, a slide rheostat and a power supply are pairwise in circuit connection to form acquiring circuits. The control system overcomes the difficulty of incapability of automatically welding according to the product outer diameter change by traditional argon arc welding, improves the self-adaption function of argon arc welding, improves the working efficiency, is suitable for welding and positioning of such irregular circular surfaces as circles or ellipses, and can automatically adjust the welding position gap according to the welding surface position.

The invention belongs to the technical field of welding of robots, and in particular relates to an autonomous mobile robot system for metal-inert-gas (MIG) / metal-active-gas (MAG) multilayer multipass welding of a large thick plate. The system comprises a robot body, a control system and an MIG / MAG welding system, wherein the robot body comprises a crawling mechanism and an operating mechanism; the control system comprises a sensing system, a robot body control box and a robot master control system; the MIG / MAG welding system comprises an MIG / MAG welding gun, an MIG / MAG welding power supply, a wire feeding machine, shielding gas and a weld cooling system; and the robot body, the control system and the MIG / MAG welding system are connected with one another through cables. The system has the advantages that a contact type magnet-wheel adsorption and non-contact type clearance adsorption composite mode and a three-wheel full-drive wheel type movement mode are used by the crawling mechanism, so that a robot can autonomously and flexibly move at all positions on the surface of an operating object, can be reliably adsorbed and can perform all-position welding operation, and the system is high in comprehensive performance.

The invention belongs to the technical field of welding of robots, and in particular relates to an autonomous mobile robot system for plasma metal-inert-gas (MIG) composite welding. The system comprises a robot body, a control system and a plasma MIG composite welding system, wherein the robot body comprises a crawling mechanism and an operating mechanism; the control system comprises a sensing system, a robot body control box and a robot master control system; and the plasma MIG composite welding system comprises a digitized MIG welding power supply, a plasma power supply, a wire feeding machine, shielding gas, a plasma welding gun and an MIG welding gun. The system has the advantages that a plasma MIG composite welding robot can adapt to an all-position welding mode of a large-sized steel structure; due to the adoption of an adsorption type crawling mechanism, the system can flexibly move; and due to the adoption of a laser welding seam tracking sensor and the arrangement of a macro-environment monitoring and molten pool monitoring system, the system can meet swinging requirements, control requirements and movement requirements in the all-position welding process of large thick plates.

The invention discloses an intelligent welding method of a robot with a redundant degree of freedom with vision. The redundant robot with a degree of freedom has a horizontal moving guide rail, a large-load three-axis robot arranged on the horizontal moving guide rail, and a large-load three-axis robot connected in series with the large-load three-axis robot. The small-load six-axis robot, the 3D camera and the welding torch set at the end of the small-load six-axis robot. The invention increases the number of degrees of freedom of the robot, so that it can flexibly adapt to the welding of workpieces with complex shapes and large sizes, and eliminates the influence of horizontal moving guide rails and three-axis robots with large loads on absolute accuracy, and the welding quality only depends on The six-axis robot with small load has high welding accuracy; at the same time, intelligent welding is realized, and the workpiece welding can be completed without personnel participation.