Microwave tobacco stem expansion method

A technology of microwave expansion and treatment method, applied in the direction of processing tobacco, tobacco, application, etc., can solve the problems such as restricting the large-scale technological application of microwave puffed tobacco stems, unable to solve the water absorption shrinkage of tobacco stems, and unable to effectively control the moisture of tobacco stems, etc. High expansion rate, stable structure and significant economic benefits

Active Publication Date: 2012-10-17
HONGTA TOBACCO GRP
View PDF7 Cites 31 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] Chinese published patent CN2607033Y discloses a multi-wave source and multi-feeder microwave expansion tobacco stem device, including a microwave magnetron, a driving power supply connected to the microwave magnetron, The heating box, the inlet and outlet, and the suppression section on the inlet and outlet are provided with a plurality of microwave magnetrons connected to the excitation chamber at the bottom of the heating box, and a preheater is installed at the rear end of the suppression section of the tobacco stem inlet At the same time, a heat preservation section is provided at the front end of the restraining section of the tobacco stem outlet, but this device cannot effectively control the moisture content of the expanded tobacco stem.
[0008] Chinese patent CNl518906A discloses a pretreatment method for tobacco stems treated with microwave after mixing tobacco stems with microwave low-loss solid medium particle heat medium; Lost solid medium particles are used as the heat medium. First heat the heat medium to 100-200°C, then mix the tobacco stems with the heat medium and send them into the microwave heating chamber for heating, so that the volume of the tobacco stems increases and the density decreases, and then the separation The device separates the tobacco stems from the heat medium, recovers the heat medium and reheats them for use, and finally achieves continuous, stable, and high-yield pretreatment of the tobacco stems, but the use of medium tends to increase the heavy metals in the tobacco stems, complicate the production organization, and high ener

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] Example 1: (1) Raw material preparation: use treated threshed and re-roasted tobacco stems; (2) Quantitative feeding: put into production at 500Kg / h. (3) Heating and humidification of tobacco stems: use HT tunnel to increase the temperature of tobacco stems to 90°C, and increase the moisture to 15%; (4) Microwave expansion: use 80KW high-power microwaves to rapidly expand tobacco stems; (5) Microwave Dehumidification: Use 10KW low-power microwave to slowly remove the moisture left in the expanded tobacco stems; (6) Cooling and shaping: Use a mesh conveyor belt to draw air from the bottom, so that the passing tobacco stems are cooled and shaped; (7) Making Shredded stems: the cooled expanded tobacco stems are washed with water, stored, moistened, sliced, shredded, air-dried, and flavored to make cut stems for later use.

Embodiment 2

[0030] Example 2: (1) Raw material preparation: use tobacco stems after washing and stem storage; (2) Quantitative feeding: put into production at 2000Kg / h. (3) Tobacco stem warming and humidification: use HT tunnel to increase the temperature of tobacco stem to 80°C and moisture to 28%, and then increase the temperature of tobacco stem to 97°C and moisture to 25% by microwave heating; (4 ) Microwave expansion: Use 350KW high-power microwave to expand the tobacco stem quickly; (5) Microwave dehumidification: Use 45KW low-power microwave to slowly remove the moisture left in the expanded tobacco stem; (6) Cooling and shaping: Use wind to transport the tobacco stem , the expanded tobacco stems are rapidly cooled and shaped during the transportation process; (7) Stem cutting: the cooled expanded tobacco stems are boxed and transported to the silk production site for use, and then washed with water, stored, steamed, Shredded, microwave dried, flavored, and made into shredded stems...

Embodiment 3

[0031] Example 3: (1) Raw material preparation: use the tobacco stems that have undergone drum humidification and stem storage; (2) Quantitative feeding: put into production at 4000Kg / h. (3) Tobacco stem heating and humidification: use HT tunnel to increase the temperature of tobacco stem to 85°C and moisture content to 18%, and then increase the temperature of tobacco stem to 98°C and moisture content to 16% by microwave heating; (4 ) Microwave expansion: Use 400KW high-power microwave to expand the tobacco stem quickly; (5) Microwave dehumidification: Use 65KW low-power microwave to slowly remove the moisture left in the expanded tobacco stem; (6) Cooling and shaping: Use wind to transport the tobacco stem , the expanded tobacco stems are rapidly cooled and shaped during the transportation process; (7) Stem cutting: the cooled expanded tobacco stems are boxed and transported to the silk production site for use, and then washed with water, stored, steamed, Shredded, microwave...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention belongs to the technical field of tobacco manufacturing and particularly relates to a microwave tobacco stem expansion technology. The method comprises the following steps of preparation of raw materials, quantitative feeding, temperature raising of tobacco stems, microwave expansion, microwave dehumidification, cooling shaping and production of cut stems. The method has the advantages that the production cost is low, the structure is stable, the cut stems do not retract when absorbing water and can be directly produced without ageing treatment, the seamless joining between specialized, large-scaled and continuous processing of microwave expansion tobacco stems and production of cut tobacco is realized, the cycle of producing, storing and preparing cut tobacco is unnecessary, the logistics and warehousing cost during the ageing period of expanded tobacco stems is unnecessary, and the economic benefits are quite obvious.

Description

technical field [0001] The invention belongs to the technical field of tobacco production, in particular to a technique for expanding tobacco stems by using microwaves. Background technique [0002] At present, expanded tobacco stems have been widely used in the production of cigarettes. The advantages of expanded tobacco stems make their value increasingly prominent. The main performance is that expanded tobacco stems can effectively reduce the carbon monoxide and tar produced when cigarettes are burned and smoked. The purpose of reducing tar and harm and improving the safety of cigarette products; the bitterness, spicy taste, irritation and miscellaneous gas of tobacco stems are significantly reduced after puffing, so that the smoking quality of cut stems is improved; after expansion treatment, cut stems will It becomes soft and bulky, and the content of stem pieces and stem sticks in the shredded stems is reduced, thereby improving the purity of the cut stems; after puffi...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): A24B5/16
Inventor 赵云川牟定荣王毅邹泉陈冉杨光涛高晓华蔡媛戚文辉肖文平
Owner HONGTA TOBACCO GRP
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products