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Patternless sand mould numerical-control machining method by coating sand in iron mould

A sand-covered iron mold and processing and forming technology, which is applied in the direction of casting mold components, metal processing equipment, tools, etc., can solve the problems of high cost, complicated process, and long casting cycle, so as to improve efficiency, reduce processing amount, and save materials Effect

Inactive Publication Date: 2013-01-16
ADVANCED MFG TECH CENT CHINA ACAD OF MASCH SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Aiming at the deficiencies of the existing sand-coated iron mold process, the present invention proposes a sand-coated iron mold sand-free CNC machining and forming method, aiming at solving the problem of long cycle time and high cost of single-piece and small-batch castings processed by sand-coated iron molds. , process complex issues

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  • Patternless sand mould numerical-control machining method by coating sand in iron mould
  • Patternless sand mould numerical-control machining method by coating sand in iron mould

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Embodiment Construction

[0030] The specific embodiments of the present invention will be further described below in conjunction with the accompanying drawings.

[0031] established as figure 1 The sand mold shown, extract the sand mold cavity profile ( figure 1 As shown by the dotted line in the middle), remove the concave and convex parts of the contour and replace them with straight lines to establish a sand blank CAD model.

[0032] Such as figure 2 As shown, according to the CAD model of the sand billet, use manual or mechanical methods to accumulate the molding sand into the iron mold, and ensure that the inside of the iron mold is covered with a certain thickness of molding sand.

[0033] The molding sand in the iron mold is compacted, including the bottom and side walls of the cavity to form a sand blank.

[0034] Measure the approximate size of the sand blank, supplement the molding sand or remove the excess molding sand, and then compact it so that the size of the sand blank cavit...

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Abstract

The invention discloses a patternless sand mould numerical-control machining method by coating sand in an iron mould. The patternless sand mould numerical-control machining method by coating the sand in the iron mould includes the steps: building a CAD (computer-aided design) model of a required sand mould; extracting the contour of a cavity of the sand mould, optimizing the contour and building a sand billet CAD model; accumulating molding sand (2) in the iron mould (1) according to the sand billet CAD model; tamping the molding sand, and measuring and repairing the sand billet until the size of the sand billet is close to that of the CAD model; and performing numerical control machining for the sand billet to achieve molding of the sand mould after the sand billet in the iron mould is cured. The patternless sand mould numerical-control machining method by coating the sand in the iron mould has the advantages of simple process, easiness in implementation, low pollution and high efficiency.

Description

technical field [0001] The invention relates to a method for forming a moldless sand mold of an iron mold covered with sand for casting, which belongs to the field of casting forming. Background technique [0002] Iron mold sand-covered casting is to use low-pressure compressed air to blow fluid-state coated sand into the heated iron mold and mold cavity, so that the cavity is evenly covered with a layer of 5-8mm heat-cured sand to form a mold. A casting process. Due to the good rigidity of the sand-coated iron mold and the relatively thin sand-coated layer, the cooling speed of the casting is fast and the sand particle size is fine, so the dimensional accuracy, compactness, surface quality, grain refinement and spheroidization rate of the casting can be significantly improved. , At the same time, it can realize casting without riser. It is widely used in some castings with difficult casting process, such as crankshaft and other castings. [0003] Sand-coated iron molds n...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C9/02B22C23/00
Inventor 单忠德康怀镕刘丰吴晓川顾兆现
Owner ADVANCED MFG TECH CENT CHINA ACAD OF MASCH SCI & TECH
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