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Seam tracking method based on template matching

A template matching and template technology, applied in the field of image processing, can solve the problems of large weld seam tracking deviation, poor algorithm adaptability, and weld shape gradient, etc., to achieve the effects of avoiding welding deviation, fast calculation speed, and image symmetry

Inactive Publication Date: 2013-04-03
THE 45TH RES INST OF CETC
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  • Abstract
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Problems solved by technology

[0007] The purpose of the present invention is to provide a seam tracking method based on template matching, to solve the technical problems of large seam tracking deviation and poor algorithm adaptability;

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Embodiment Construction

[0026] The substantive features and advantages of the present invention will be further described below in conjunction with examples, but the present invention is not limited to the listed embodiments.

[0027] see figure 1 Shown: This figure shows the flowchart of the template matching-based welding seam tracking method provided by the embodiment of the present invention. For ease of description, only parts related to the embodiments of the present invention are shown.

[0028] A seam tracking method based on template matching, the steps are as follows:

[0029] Step 1: Equipment calibration, adjust the linear laser source generator, fix the linear laser source generator at a certain angle, so that there is a certain angle with the CCD camera, the laser source generator emits a laser beam, and forms a narrow laser beam through the cylindrical mirror. The laser plane is irradiated at a certain angle to the weld seam on the surface of the workpiece to be welded, showing a str...

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Abstract

The invention discloses a seam tracking method based on liner laser imaging, and the seam tracking method comprises the following steps of step1, equipment calibration: adjusting a linear laser source generator, adjusting the position of a welding gun, fixing a charge coupled device (CCD) camera right in front of the welding gun, collecting an image and transmitting the collected image to a computer; step 2, setting a template; step 3, setting an interesting area; step 4, carrying out the template matching and acquiring a position deviation of the center of a weld seam; step 5, if an image which is matched with the template is found, compensating the deviation of the position of the welding gun; step 6, returning to the step 3 if no image which is matched with the template is found; and step 7, stopping a motor if the finding times of the image which is matched with the template is greater than a set threshold value. Due to the adoption of the seam tracking method, the position of a seam can be precisely positioned in the welding position, the seam tracking accuracy and reliability can be improved, the method is applicable to the tracking of the seams in different shapes, and a purpose for automatically tracking the seam in the welding process can be realized.

Description

technical field [0001] The invention belongs to the field of image processing, and relates to an automatic welding technology, in particular to a welding seam tracking method based on template matching of linear laser imaging. Background technique [0002] The welding process of the weld seam is a complex, nonlinear process with many interference factors. There are unpredictable factors such as thermal deformation, undercut, misalignment, and changes in the weld gap of the welded workpiece. These factors will directly affect the welding process. quality. During the welding process, there will be certain errors between the welding torch and the center of the weld seam. If real-time welding seam deviation correction can be performed on the basis of "teaching and reproduction" or trajectory planning application, the welding accuracy can be further improved, especially suitable for auxiliary engineering welding Production of workpieces that are difficult to control by automati...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K26/08B23K26/03B23K26/42B23K26/60
Inventor 连军莉付纯鹤周庆亚孟宪俊
Owner THE 45TH RES INST OF CETC
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