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Sodium silicate silica sand anti-sticking additive for cast steel and application method of additive

A water glass and additive technology, used in casting molds, casting molding equipment, metal processing equipment and other directions, can solve the problems of high price of special sand, increase processes, increase production costs, etc., to achieve easy casting cleaning, simplify molding process, prevent sticky sand effect

Inactive Publication Date: 2013-04-24
DONGHUA UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the price of special sand is very high, which greatly increases the production cost; brushing paint increases the process and has strict requirements on the performance of the paint
Although some people use anti-sand additives to prevent sand sticking in the production of iron castings, such as adding coal powder and coke powder, in a reducing atmosphere, this organic matter is decomposed by heat, and bright carbon is precipitated, which is deposited between the casting and the mold When the thickness is above 0.1mm, the sintered molding sand layer will automatically peel off, which can prevent sand sticking, but there are few reports on anti-sticking sand additives for steel casting

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] A kind of water glass quartz sand anti-stick sand additive for cast steel, made of Al 2 o 3 50wt%, SiO 2 5wt%, Cr 2 o 3 40wt% and Fe 2 o 3 5wt%, the sum of the weight percentages of each component is 100wt%. al 2 o 3 , SiO 2 、Cr 2 o 3 and Fe 2 o 3 It is powder or granular, and the maximum particle size is 70 mesh. Its preparation method is: Al 2 o 3 , SiO 2 、Cr 2 o 3 and Fe 2 o 3 Mix evenly in the SHY blade type core sand mixer in proportion to obtain the anti-sticking sand additive of water glass quartz sand for cast steel.

[0018] When in use, the molding sand is mixed on the SHN wheel type sand mixer. The formula is as follows: 100% quartz sand, 6% water glass quartz sand anti-stick sand additive for cast steel, 5% water glass, and 1% water (note: the above ingredients The percentage is 100% of the quartz sand, and the other contents are the proportion of the quartz sand). The sand mixing process of the above formula is as follows. Add water gl...

Embodiment 2

[0020] A water glass quartz sand additive for cast steel, its preparation and use method are the same as in Example 1, the difference is that its chemical composition weight percentage is: Al 2 o 3 65wt%, SiO 2 15wt%, Cr 2 o 3 0wt% and Fe 2 o 3 20wt%, the amount added during use accounts for 2% of the quartz sand, the pouring casting is a cuboid with a length of 50mm, a width of 50mm, and a height of 10mm, and the material is 45 steel. The pouring temperature is about 1580°C, and a moderately sintered sintered layer is formed on the surface of the obtained steel casting, which is peeled off as a whole, and the surface of the casting is smooth and free of sand sticking defects.

Embodiment 3

[0022] A water glass quartz sand additive for cast steel, its preparation and use method are the same as in Example 1, the difference is that its chemical composition weight percentage is: Al 2 o 3 30wt%, SiO 2 8wt%, Cr 2 o 3 50wt% and Fe 2 o 3 12wt%, the amount added during use accounts for 10% of the quartz sand, and the pouring casting is a cylinder with a radius of 50mm and a thickness of 80mm, and the material is 45 steel. The pouring temperature is about 1570°C, and a moderately sintered sintered layer is formed on the surface of the obtained steel casting, which is peeled off as a whole, and the surface of the casting is smooth and free of sand sticking defects.

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Abstract

The invention provides a sodium silicate silica sand anti-sticking additive for cast steel and application method of the additive. The sodium silicate silica sand anti-sticking additive is characterized by comprising the following materials: Al2O3, SiO2, Cr2O3 and Fe2O3; and the application method of the additive is characterized by comprising the following steps of: firstly adding the sodium silicate silica sand anti-sticking additive for cast steel and water in silica sand, equally mixing, adding sodium silicate, and continuously mixing equally, thus preparing the casting sand. The sodium silicate silica sand anti-sticking additive for cast steel and the application method of the additive, disclosed by the invention, have the advantages of effectively preventing sand sticking by forming a moderately sintered peelable sintering layer on a casting and molding surface during pouring process, reducing production cost, simplifying formative technology and decreasing clear-up works of the casting. Therefore, the surface of the produced casting is clean without sand sticking.

Description

technical field [0001] The invention relates to an additive used as an anti-sticking sand in cast steel production, in particular to a DH-type cast steel water glass quartz sand anti-sticking sand additive and a use method thereof. Background technique [0002] For a long time, sodium silicate sand has been used in casting production since the 1950s, especially in the production of steel castings, due to its advantages of simple equipment, easy operation, low cost, and non-toxicity. However, due to its poor collapsibility, serious casting sand sticking, poor surface quality and other defects, it limits its popularization and application to a certain extent. [0003] The pouring temperature of steel castings is generally above 1550°C, and the temperature of the mold interface rises to about 1500°C immediately after pouring. Under the action of strong heat, the metal oxide on the surface of the casting and the water glass sand mixture react chemically, and the formed silicate...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C1/14
Inventor 朱世根丁海波
Owner DONGHUA UNIV
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