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Thermally conductive and insulating composite material and preparation method thereof

A composite material, thermal insulation technology, applied in the field of thermal insulation composite materials and preparation, can solve the problems of poor insulation, large thermal conductivity, increased production cost, etc., to achieve good heat resistance, excellent processing performance, low production cost. Effect

Active Publication Date: 2015-06-10
HEFEI UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Metal powders such as Au, Ag, Cu, Al, etc. have high thermal conductivity and can be used as thermally conductive fillers, but metal powders are good conductors, so the composite materials prepared by filling with metal powders have poor insulation; inorganic fillers such as carbon black, Al 2 o 3 , ZnO, AlN, etc. have large thermal conductivity, and the properties of composite materials prepared by filling different thermally conductive fillers vary greatly. Graphite is a conductor, and the insulation of composite materials prepared by filling graphite is also poor, and AlN is better in insulation. Thermally conductive filler, but its price is more expensive, which increases the production cost

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0018] 200 parts of irregular ZnO with a particle size of 1 μm and 100 parts of flaky Al with a particle size of 6 μm 2 o 3 , 100 parts of flake Al with a particle size of 15 μm 2 o 3 and 4 parts of titanate coupling agent TC-114 were added to a high-speed mixer at 100°C, and mixed for 15 minutes to obtain a modified thermally conductive filler. Add 400 parts of modified thermally conductive fillers, 100 parts of polypropylene powder, 0.15 parts of antioxidant 1010, and 0.15 parts of antioxidant 168 into a high-speed mixer, and mix for 5 minutes. Then the mixed material is extruded and granulated on a twin-screw extruder to obtain a thermally conductive and insulating composite material. The thermal conductivity of the thermally conductive and insulating composite material prepared is 1.6 W / (m﹐K) (ASTM D 5470, Hot Disk method), and the volume resistivity is 1.2×10 16 Ω·cm, tensile strength 20MPa, bending strength 32MPa.

Embodiment 2

[0020] 200 parts of irregular ZnO with a particle size of 1 μm and 50 parts of flaky Al with a particle size of 6 μm 2 o 3 , 150 parts of flaky Al with a particle size of 15 μm 2 o 3 and 4 parts of titanate coupling agent TC-114 were added to a high-speed mixer at 100°C, and mixed for 15 minutes to obtain a modified thermally conductive filler. Add 400 parts of modified thermally conductive filler, 100 parts of polypropylene powder, 0.1 part of antioxidant 1010, and 0.1 part of antioxidant 168 into a high-speed mixer, and mix for 5 minutes. Then the mixed material is extruded and granulated on a twin-screw extruder to obtain a thermally conductive and insulating composite material. The thermal conductivity of the prepared thermally conductive and insulating composite material is 1.7W / (m﹐K) (ASTM D 5470, Hot Disk method), and the volume resistivity is 8.5×10 15 Ω·cm, tensile strength 21MPa, bending strength 33MPa.

Embodiment 3

[0022] 100 parts of irregular ZnO with particle size of 1 μm, 150 parts of flake Al with particle size of 6 μm 2 o 3 , 150 parts of flaky Al with a particle size of 15 μm 2 o 3 Add 4 parts of titanate coupling agent NDZ-201 into a high-speed mixer at 100°C, and mix for 15 minutes to obtain a modified thermally conductive filler. Add 400 parts of modified thermally conductive filler, 100 parts of polypropylene powder, 0.1 part of antioxidant 1010, and 0.1 part of antioxidant 168 into a high-speed mixer, and mix for 5 minutes. Then the mixed material is extruded and granulated on a twin-screw extruder to obtain a thermally conductive and insulating composite material. The thermal conductivity of the thermally conductive and insulating composite material prepared is 1.8 W / (m﹐K) (ASTM D 5470, Hot Disk method), and the volume resistivity is 9.6×10 15 Ω·cm, tensile strength 22MPa, bending strength 30MPa.

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Abstract

The invention discloses a thermally conductive and insulating composite material and a preparation method thereof. By using polypropylene powder as a matrix and irregular morphology ZnO and flaky Al2O3 as thermally conductive fillers, through reasonable combination of the thermally conductive fillers with different morphologies and different particle diameters, a contact and interaction function is formed between the fillers to form a thermally conductive network chain. The thermally conductive and insulating composite material disclosed by the invention has the advantages of excellent processing property, good heat resistance, lower production cost, thermally conductive coefficient of 1.6-2.2W / (m.k)(ASTMD5470, HotDisk method) and volume resistivity of above 1015 Omega.cm, and is capable of meeting the requirements of heat radiation and insulation of some high-power electronic devices and heat exchange devices.

Description

technical field [0001] The invention relates to a thermally conductive and insulating composite material and a preparation method, which are mainly used for heat dissipation of electronic devices and some heat exchange equipment. Background technique [0002] At present, there are two main ways to improve the thermal conductivity of polymer materials: one is to synthesize intrinsic polymers with high thermal conductivity; the other is to prepare thermally conductive composite materials by adding high thermal conductivity fillers. Although intrinsic polymers have high thermal conductivity, the production cost is high, the production process is complicated, and it is difficult to achieve large-scale. Filling with thermally conductive fillers to improve the thermal conductivity of polymers is an effective method. [0003] When the filling amount of thermally conductive filler is small, the fillers cannot form contact and interaction with each other in the matrix, and the therma...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08L23/12C08K9/04C08K3/22
Inventor 周正发王超徐卫兵任凤梅马海红
Owner HEFEI UNIV OF TECH