Manufacturing method of ultrathin heat-reinforced glass

A heat-strengthened glass and manufacturing method technology, applied to glass manufacturing equipment, glass tempering, manufacturing tools, etc., can solve the problems of no temperature transfer, few convection points, and difficult re-cutting, etc., to achieve enhanced heating speed and balanced temperature, Effect of increasing radiation area and avoiding unevenness

Inactive Publication Date: 2013-09-25
CHANGZHI SHENGLONG IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, the ultra-thin heat-strengthened glass with a thickness of 1.8-2.2mm mainly has the following problems: First, the flatness of the glass cannot meet the requirements of the national standard (≤3‰), especially for large-area glass of 1.6-2.5 square meters
Second, the glass is easily deformed during the heating process, and the glass is partially in contact with the roller table for too long, resulting in surface abrasion and the formation of "white fog"
Third, due to uneven heating and improper cooling methods, the surface stress of the strengthened glass is uneven, and it is not easy to cut again
The radiant panel is divided into units according to the furnace wires. There are thermal expansion and installation gaps at the joints of the units, which will cause uneven radiation to the glass; and the temperature between each unit is not transmitted.
The glass will be bent and deformed due to uneven heating, and the deformation of the glass will cause local friction with the ceramic roller table, resulting in local abrasion of the glass
Therefore, the existing glass tempering heating process is no longer suitable for strengthening ordinary float glass with a thickness of 1.8-2.2mm
[0005] Second, when the glass is heated, in order to make the glass heated evenly, the upper part of the glass is usually heated by convection, but now the convection in the tempering furnace uses compressed air, the convection of compressed air is high pressure, and the convection pressure is 0.3-0.5Mpa / cm 2 , and there are few convection points, it will cause the phenomenon that the pressure in the center of the convection point is too large, the pressure between two adjacent jet holes and the pressure between two rows of convection tubes is too small, which will make the initial deformation of the thin glass heating more serious, so that it cannot be processed. 1.8-2.2mm glass for tempering
[0006] Third, the cooling method makes the glass strength difficult to control
[0007] Based on the above problems, it is difficult to effectively strengthen glass with a thickness of 1.8-2.2 mm by ordinary ultra-thin heat-strengthened glass manufacturing methods

Method used

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  • Manufacturing method of ultrathin heat-reinforced glass
  • Manufacturing method of ultrathin heat-reinforced glass
  • Manufacturing method of ultrathin heat-reinforced glass

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] Put the ultra-thin glass with a thickness of 1.8-2.2mm flat on the roller table, the glass is transported to the tempering furnace for heating, and the pressure of the convection air in the tempering furnace is adjusted to 2000pa / cm 2, the convection time is 30s, and the roller table drives the glass to reciprocate in the tempering furnace at a speed of 20mm / s. until the glass is heated to 623°;

[0036] The ultra-thin glass heated to 623° is conveyed to the quenching zone through the roller table, and the roller table drives the glass to reciprocate in the quenching zone at a speed of 130mm / s. to 460°, then stop blowing, and the glass continues to reciprocate for 5S;

[0037] The glass after quenching treatment for 5S is blown again, and the wind pressure is controlled at 1500pa until the glass is completely cooled and reaches room temperature to form ultra-thin heat-strengthened glass.

Embodiment 2

[0039] Put the ultra-thin glass with a thickness of 1.8-2.2mm flat on the roller table, the glass is transported to the tempering furnace for heating, and the pressure of the convection air in the tempering furnace is adjusted to 3000pa / cm 2 , the convection time is 40s, and at the same time, the roller table drives the glass to reciprocate in the tempering furnace at a speed of 25mm / s. until the glass is heated to 626°;

[0040] The ultra-thin glass heated to 626° is conveyed to the quenching zone through the roller table, and the roller table drives the glass to reciprocate in the quenching zone at a speed of 190mm / s. Drop to 430°, then stop blowing, and the glass continues to reciprocate for 10S;

[0041] The glass after quenching treatment for 10 seconds is blown again, and the wind pressure is controlled at 2000pa until the glass is completely cooled and reaches room temperature, forming ultra-thin heat-strengthened glass.

Embodiment 3

[0043] Put the 1.8-2.2mm thick ultra-thin glass flat on the roller table, the glass is sent to the tempering furnace for heating, and the pressure of the convection air in the tempering furnace is adjusted to 4000pa / cm 2 , the convection time is 50s, and at the same time, the roller table drives the glass to reciprocate in the tempering furnace at a speed of 30mm / s. until the glass is heated to 630°;

[0044] The ultra-thin glass heated to 630° is conveyed to the quenching zone through the roller table, and the roller table drives the glass to reciprocate in the quenching zone at a speed of 250mm / s. to 400°, then stop blowing, and the glass continues to reciprocate for 15S;

[0045] The glass after quenching treatment for 15S is blown again, and the air pressure is controlled at 2500pa until the glass is completely cooled and reaches normal temperature to form ultra-thin heat-strengthened glass.

[0046] It is determined by tests that the surface stress intensity of the glas...

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Abstract

The invention discloses a manufacturing method of ultrathin heat-reinforced glass. The manufacturing method comprises the following steps of: flatly placing ultrathin glass with the thickness of 1.8-2.2mm on a rolling way, adjusting the pressure of convection air in a toughening furnace to be 2000-4000pa/cm<2> with the convection time of 30-50s, simultaneously using the rolling way to drive the glass to do reciprocating movement for 40-50S in the toughening furnace at a speed of 20-30mm/s, and then adjusting the operating speed of the rolling way to be 160-175mm/s till the glass is heated to be 623-630 degrees. The glass manufactured by utilizing the method has the advantages that the generation of 'white mist' is avoided, and the glass is good in flatness, high in strength and good in toughness.

Description

technical field [0001] The invention relates to a glass manufacturing method, in particular to a manufacturing method of ultra-thin heat-strengthened glass. Background technique [0002] Heat-strengthened glass, also known as semi-tempered glass, is a variety between ordinary flat glass and tempered glass. It has some advantages of tempered glass, such as higher strength than ordinary float glass, and is the number of ordinary float glass. At the same time, the flatness is higher than that of tempered glass, it is not easy to self-explode, and once damaged, it will not be broken as a whole, so it is widely used. [0003] At present, the ultra-thin heat-strengthened glass with a thickness of 1.8-2.2mm mainly has the following problems: First, the flatness of the glass cannot meet the requirements of the national standard (≤3‰), especially for large-area glass of 1.6-2.5 square meters. Second, the glass is prone to deformation during the heating process, and the partial conta...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C03B27/012
Inventor 牛建国
Owner CHANGZHI SHENGLONG IND
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