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Steel wire heat treatment-electrolysis-phosphorization continuous production line equipment and process

A production line equipment, electrolytic phosphating technology, applied in heat treatment equipment, heat treatment furnace, phosphating, etc., can solve the problems of long phosphating time, high energy consumption, large slag production, etc., and achieve the goal of improving production efficiency and reducing energy Consumption, reduce the effect of heat energy consumption

Active Publication Date: 2014-02-26
GUIZHOU WIRE ROPE
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the metal products industry, the traditional medium-temperature or high-temperature impregnation and phosphating technology after heat treatment has its own shortcomings, such as: large slag production, high energy consumption, and long phosphating time.

Method used

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  • Steel wire heat treatment-electrolysis-phosphorization continuous production line equipment and process
  • Steel wire heat treatment-electrolysis-phosphorization continuous production line equipment and process
  • Steel wire heat treatment-electrolysis-phosphorization continuous production line equipment and process

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Embodiment Construction

[0027] The present invention will be described in further detail below in conjunction with accompanying drawing:

[0028] Among the figure, the heat treatment electrolytic phosphating continuous production line equipment of the present invention, it is made up of pay-off device 1, heat treatment system 2, steel wire surface cleaning system 3, electrolytic phosphating system 4 and take-up device 5, each device system is pressed 1 to 5. Install and arrange equipment in sequence to form a continuous production line. Each device is connected through the continuous electrolytic phosphating production line of steel wire heat treatment, and each device is not directly connected in structure.

[0029] The pay-off device 1 is composed of multiple sets of pay-off racks 11 and a traction mechanism 12;

[0030] The heat treatment system 2 is composed of a contact tank 21, a quenching tank 22, a lead liquid circulation pump 23, a transformer 24 and a heat treatment man-machine interface 25...

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PUM

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Abstract

The invention provides steel wire heat treatment-electrolysis-phosphorization continuous production line equipment, which is composed of a pay-out unit, a heat treatment system, a steel wire surface cleaning system, an electrolytic phosphorization system and a take-up, wherein the pay-out unit, the heat treatment system, the steel wire surface cleaning system, the electrolytic phosphorization system and the take-up are orderly mounted and arranged into the continuous production line equipment. After a steel wire is subjected to heat treatment and surface treatment, the steel wire in an electrolysis-phosphorization fluid is electrified; the steel wire serves as a cathode and an inert conductor serves as an anode; the cathode and the anode have a hydrolysis reaction; then zinc ions and phosphate ions in the phosphorization fluid are jointed together under an alkaline condition to form zinc phosphate crystals (Zn3(PO4)2) on the surface of the steel wire. According to the electrolysis-phosphorization process, the thickness of a phosphorized film on the steel wire can be controlled by controlling the current density of the steel wire; the phosphorization speed is high; no phosphorized residue is generated in the electrolysis-phosphorization process.

Description

technical field [0001] The invention relates to a steel wire heat treatment electrolytic phosphating continuous production line equipment and technology, in particular to a kind of equipment and production technology for heat treatment and surface treatment before steel wire drawing, belonging to the technical field of metal product processing equipment and technology. Background technique [0002] With the continuous development of my country's market economy, the competition in the metal products industry is becoming increasingly fierce. Many well-known domestic metal products companies are improving their competitiveness by saving energy and reducing consumption and increasing elongation. In the metal products industry, the traditional medium-temperature or high-temperature impregnation and phosphating technology after heat treatment has its own shortcomings, such as large slag production, high energy consumption, and long phosphating time. As an advanced phosphating tech...

Claims

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Application Information

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IPC IPC(8): C25D11/36C21D9/52
Inventor 王朝义陈建辉晏贞强张成宇杨云向中平张泗宗彭仙韦忠灼王忠
Owner GUIZHOU WIRE ROPE
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