One-step forging die of porcelain insulator cap

A technology for forming molds and porcelain insulators, which is applied in manufacturing tools, forging/pressing/hammer devices, forging/pressing/hammering machinery, etc., can solve problems such as heating and explosion of insulator heads, threats to safe operation of power grids, and grounding of wires. Achieve the effect of reducing the discharge of three wastes, reducing production costs and improving reliability

Inactive Publication Date: 2014-03-05
RUGAO DASHENG LINE EQUIP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Porcelain disc insulators are punctureable. They are made of porcelain and metal parts with different physical and chemical properties. The effects of rain, snow, fog, etc. will gradually deteriorate and pose a threat to the safe operation of the power grid
Especially when insulator strings containing degraded insulators have flashover (due to lightning strikes or pollution flashovers, etc.), the head of the degraded insulator may instantly heat up and explode, resulting in accidents where the wires fall to the ground
[0003] At present, in the existing production process, when forging the iron cap of porcelain insulators, the casting process is currently used in China, and the products produced by the casting process inevitably have defects such as shrinkage porosity, sand holes, and cracks.

Method used

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  • One-step forging die of porcelain insulator cap

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Embodiment Construction

[0011] Such as figure 1 From the schematic diagram shown, it can be known that the one-time forming mold for forging the iron cap of the porcelain insulator of the present invention mainly includes an upper mold and a lower mold.

[0012] The upper mold mainly includes a locking insert 4, a locking insert cylinder 2, a molding die 6, an upper movable platform 3 and an upper base 1, and the upper movable platform 3 is arranged at the lower end 1 of the upper base, and is set at the bottom of the upper movable platform 3. There are locking inserts 4 and forming dies 6. There are two locking inserts 4, which are symmetrically arranged at both ends of the forming die 6. The cross section of the locking inserts 4 is rounded and the forming dies 6 are arranged At the center of the bottom end of the movable platform, the cross section of the forming die 6 is in a T shape, and the bottom end of the forming die 6 is chamfered. Set screw is fixed with movable platform 3.

[0013] The ...

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Abstract

The invention relates to a one-step forging die of a porcelain insulator cap. The one-step forging die mainly comprises an upper die and a lower die. The upper die mainly comprises a lock insert, a lock insert cylinder, a forming die, an upper moving platform and an upper base. The upper moving platform is disposed at the lower end of the upper base. The lock insert and the forming die are disposed at the bottom of the upper moving platform. The lower die mainly comprises a lock cylinder, a lock cylinder holder, a lower moving platform, a washer and a lower base. The lock cylinder holder sleeves outside the lower moving platform. The washer is disposed between the lower moving platform and the lower base. The middle of the lower moving platform is provided with a forming cavity corresponding to the forming die. The one-step forging die has the advantages that the die is available for one-step forging molding, production cost is reduced, work efficiency is improved, emission of three wastes is reduced, the defects such as shrinkage, sand holes and cracks caused during forging can be casting, and products can be more reliable.

Description

technical field [0001] The invention relates to a one-time forming die for forging an iron cap of a porcelain insulator, in particular to a one-time forming die. Background technique [0002] Ceramic insulators: have the advantages of good insulation performance, weather resistance, heat resistance and flexible assembly, and are widely used in lines of various voltage levels. Porcelain disc insulators are punctureable. They are composed of ceramic parts with different physical and chemical properties and metal parts. The effects of rain, snow, fog, etc. will gradually deteriorate and pose a threat to the safe operation of the power grid. Especially when the insulator string containing degraded insulators has a flashover (due to lightning strike or pollution flashover, etc.), the head of the degraded insulator may instantly heat up and explode, resulting in an accident where the wire falls to the ground. [0003] At present, in the existing production process, when forging ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21J13/02
Inventor 征大生刘松明
Owner RUGAO DASHENG LINE EQUIP
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