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Separation method for removing styrene from ethylbenzene-dehydrogenation tail gas and recovering hydrogen

A technology for dehydrogenation of ethylbenzene and catalytic dehydrogenation of ethylbenzene, applied in the petrochemical field, can solve the problems of reducing the gas permeation rate, unfavorable regeneration of adsorbents, affecting the lubrication of rotating parts, etc., to achieve separation efficiency and equipment service life guarantee, The effect of reducing service life and separation efficiency and ensuring safe and stable operation

Active Publication Date: 2014-07-09
DALIAN UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The viscous oligomers formed after styrene self-polymerization will seriously affect the lubrication of the rotating parts in the compressor, which is not conducive to safe production
In addition, styrene self-polymerization also has a serious impact on the performance and service life of hydrogen separation equipment
In the pressure swing adsorption device, styrene cannot be desorbed from the adsorbent after self-polymerization, which is not conducive to the regeneration of the adsorbent, and affects the separation performance and the life of the adsorbent; in the hydrogen membrane separation equipment, styrene is attached to the membrane after self-polymerization. surface, reduce the gas permeation rate and affect the separation effect
Due to the possibility of spontaneous polymerization of a small amount of styrene in the tail gas of ethylbenzene dehydrogenation, there are potential safety hazards and the difficulty of stable operation of separation equipment. At present, there is no suitable method for long-term safe and stable treatment of tail gas of ethylbenzene dehydrogenation, separation and purification of hydrogen

Method used

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  • Separation method for removing styrene from ethylbenzene-dehydrogenation tail gas and recovering hydrogen
  • Separation method for removing styrene from ethylbenzene-dehydrogenation tail gas and recovering hydrogen
  • Separation method for removing styrene from ethylbenzene-dehydrogenation tail gas and recovering hydrogen

Examples

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Effect test

Embodiment 1

[0031] Example 1 Regarding the ethylbenzene dehydrogenation tail gas produced in a 100,000-ton / year styrene production device, the method for deep styrene removal of the present invention is used for pretreatment and compression, and then a pressure swing adsorption separation device is used to separate and purify hydrogen. Such as figure 1 As shown, the ethylbenzene dehydrogenation tail gas S-1 (3406Nm3 / h, 0.02MPag, 40°) produced by the styrene production unit is input into the first heat exchanger 1 and cooled to 20°C, and then enters the three-phase separation tank 2 Among them, the condensed water S-2 and crude styrene S-3 are extracted from the bottom and middle of the three-phase separation tank 2 respectively, and the uncondensed ethylbenzene dehydrogenation tail gas S-4 is extracted from the top of the three-phase separation tank 2. It enters from the bottom of the circulating absorption tower 3 and contacts with the ethylbenzene S-5 (2.5t / h, 20°C) input from the top of ...

Embodiment 2

[0036] Example 2 Regarding the ethylbenzene dehydrogenation tail gas produced in a 100,000-ton / year styrene production device, the method for deep styrene removal of the present invention is used for pretreatment and compression, and then a hydrogen membrane separation device is used to separate and purify hydrogen.

[0037] Such as figure 1 As shown, the ethylbenzene dehydrogenation tail gas S-1 (3406Nm3 / h, 0.02MPag, 40°) produced by the styrene production unit is input into the first heat exchanger 1 and cooled to 20°C, and then enters the three-phase separation tank 2 Among them, the condensed water S-2 and crude styrene S-3 are extracted from the bottom and middle of the three-phase separation tank 2 respectively, and the uncondensed ethylbenzene dehydrogenation tail gas S-4 is extracted from the top of the three-phase separation tank 2. It enters from the bottom of the circulating absorption tower 3, and contacts with the ethylbenzene S-5 (4.0t / h, 20℃) input from the top of t...

Embodiment 3

[0042] Example 3 Regarding the ethylbenzene dehydrogenation tail gas produced by a 100,000-ton / year styrene production device, the method for deep removal of styrene of the present invention is used for pretreatment and compression, and then a pressure swing adsorption coupled hydrogen membrane separation device is used for separation and purification hydrogen.

[0043] Such as figure 1 As shown, the ethylbenzene dehydrogenation tail gas S-1 (3406Nm3 / h, 0.02MPag, 40°) produced by the styrene production unit is input into the first heat exchanger 1 and cooled to 20°C, and then enters the three-phase separation tank 2 Among them, the condensed water S-2 and crude styrene S-3 are extracted from the bottom and middle of the three-phase separation tank 2 respectively, and the uncondensed ethylbenzene dehydrogenation tail gas S-4 is extracted from the top of the three-phase separation tank 2. It enters from the bottom of the circulating absorption tower 3, and contacts with the ethylbe...

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Abstract

The invention relates to a separation method for removing small amount of styrene from ethylbenzene-dehydrogenation tail gas and recovering hydrogen and belongs to the field of petrochemical industry. The separation method comprises the following steps: adopting a dehydrogenizing material (ethylbenzene) as an absorbent, carrying out circular absorption on tail gas to reduce the content of the styrene to 30-50ppm; and recovering the ethylbenzene by compression and condensation to reduce the content of the styrene to 5-10ppm and meet the requirement for safe and stable operation of the hydrogen separation and purification section. After deep removal of the styrene, three different separation schemes are adopted for purifying hydrogen so as to meet different requirements of hydrogen purity and recovery rate; by variable-pressure absorption for purification, the concentration of hydrogen is more than 98%, the recovery rate is 80-85%, and the power consumption is 0.21kWh / Nm<3>; by hydrogen-membrane separation for purification, the concentration is more than 95%, the recovery rate is 90-95% and the power consumption is 0.7kWh / Nm<3>; and by coupling of variable-pressure absorption and hydrogen-membrane separation for purification, the concentration of the hydrogen is more than 98%, the recovery rate is 94-97%, simultaneously high purity and high yield are realized and the power consumption is 0.25kWh / Nm<3>.

Description

Technical field [0001] The invention relates to a method for removing styrene from ethylbenzene dehydrogenation tail gas and recovering hydrogen, and belongs to the field of petrochemical industry. Background technique [0002] Styrene is widely used in the production of synthetic materials such as styrene-butadiene rubber, polystyrene, ABS engineering plastics, SAN engineering plastics, SBS rubber, and the synthesis of fine chemical products such as drugs and dyes. It is a very important chemical intermediate. In 2006, the global production capacity of styrene reached 29.954 million tons, which was mainly produced through two processes: ethylbenzene catalytic dehydrogenation and ethylbenzene / propylene combined oxidation. In 2009, my country's styrene production capacity was approximately 4.869 million tons. Except for a few installations such as CNOOC-Shell Chemical Company, which adopted the combined ethylbenzene / propylene oxidation process, most of them were produced by ethylb...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01D53/00B01D53/14B01D53/047B01D53/22C01B3/50
Inventor 阮雪华贺高红李保军肖武陈博代岩
Owner DALIAN UNIV OF TECH
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