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Single-screw extrusion cavity with good mixing effect

A single-screw extrusion and mixing technology, which is applied in the field of powder coating production equipment, can solve the problems of inability to achieve the mixing effect, low output efficiency, and short residence time.

Active Publication Date: 2016-08-17
ZHANGJIAGANG JIANGNAN POWDER COATING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, the diameter of the extrusion port of the single-screw extruder on the market is generally 2cm. Due to the large radial area of ​​the exit, the raw materials of the powder coating are under less force in the cavity of the extruder and the residence time is shorter, which leads to This means that the raw materials cannot achieve a good mixing effect in the extrusion chamber of the extruder; at the same time, due to the particularity of the threaded extrusion rod structure in the extrusion chamber, although the contact area between the continuous extrusion thread and the raw material is large, the Its discharge efficiency is relatively low, and it is difficult to carry out continuous material operation in the actual production process.

Method used

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  • Single-screw extrusion cavity with good mixing effect
  • Single-screw extrusion cavity with good mixing effect
  • Single-screw extrusion cavity with good mixing effect

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] Embodiment 1: as figure 1 with 3 Shown is a single-screw extrusion chamber with high mixing effect. The interior of the extrusion chamber adopts a single threaded extrusion rod 2, and the threaded extrusion rod 2 is connected to the transmission device 4 on the side of the extrusion chamber. Above, the extrusion chamber includes a threaded extrusion rod 2, a sealed chamber housing 1, a cooling chamber housing 14, an extrusion port sealing plate 3 and a material introduction baffle 5, and the sealed chamber housing 1 consists of two pieces The rectangular housing is hermetically combined by the rotating shaft 6 at the bottom. A cylindrical sealing chamber is arranged inside the sealed chamber housing 1. Cooling chamber housings 14 are provided on both sides of the sealed chamber housing 1. The outlet end of the sealed cavity housing 1 is provided with an extrusion port sealing plate 3, the diameter of the extrusion port 8 of the extrusion port sealing plate 3 is 1.1-1....

Embodiment 2

[0020] Embodiment 2: as figure 1 As shown, the threaded extrusion rod 2 is provided with two segments of extrusion threads, which are discontinuous extrusion threads 10 and continuous extrusion threads 11 respectively, and the continuous extrusion threads 11 are arranged at the end of the threaded extrusion rod 2 At the connecting end of the transmission device 4 , the discontinuous extrusion thread 10 is arranged at the extrusion port end of the threaded extrusion rod 2 . The thread breaking distance of the intermittent extrusion thread 10 is 1.3-1.5cm; since the discharge efficiency of the continuous extrusion thread 11 is low, the intermittent extrusion thread added at the exit end of the extrusion chamber 10 to facilitate the discharge of raw materials; because the aperture of the extrusion port 8 of the present invention is small, the internal pressure of the cavity is relatively large, and the mixing effect of the raw materials is good. -0.2cm, improve the discharge ef...

Embodiment 3

[0021] Embodiment 3: as figure 1 , 2 As shown in and 3, the extrusion port sealing plate 3 is set on the outlet end of the sealed cavity housing 1 through a nut structure, and the inner side of the cylindrical extrusion port 8 on the extrusion port sealing plate 3 is provided with a tapered material introduction port 9 . The diameter of the small end of the tapered material introduction port 9 is the same as that of the extrusion port 8, and the diameter of the large end is smaller than the inner diameter of the sealing cavity 1 by 0.8-1.0 cm; the extrusion port sealing plate 3 is mainly used to control the discharge diameter of the extrusion port 8 and the mixing pressure inside the sealed chamber 1 to ensure the mixing effect inside the sealed chamber. Under the action of pressure, the extrusion port 8 that facilitates the entry of raw materials through the tapered material introduction port 9 has a good extrusion effect and prevents raw materials from remaining inside the ...

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Abstract

The invention discloses a single-screw extrusion cavity with a high mixing effect. The extrusion cavity comprises an extrusion rod combined by different screw threads, a seal cavity shell body, a cooling cavity shell body, an extrusion port close plate and a material guiding baffle plate; the seal cavity shell body is internally provided with a cylindrical seal cavity, and the inner side of the seal cavity shell body is provided with four groups of pin structures; the screw-thread extrusion rod is provided with two extrusion screw threads formed by combining different shapes; the outlet end of the seal cavity shell body is provided with the extrusion port close plate; the diameter of an extrusion port of the extrusion port close plate is 1.1-1.3 cm. Through shrinking the pore diameter of an extrusion port of a cavity body of a conventional commonly-used single-screw extruder, the pressure between the extrusion cavity internal screw-thread extrusion rod and mixed materials is improved, and at the same time, with cooperation of the multiple groups of pin structures inside an extrusion cavity, uniform stress between different materials at positions in the extruder seal cavity is ensured, and the mixing effect of whole powder coating raw materials is improved; and a produced product is high in density and high in glossiness, the materials are convenient to discharge by the intermittent extrusion screw threads, and large-scale continuity production of enterprises is convenient.

Description

technical field [0001] The invention relates to the field of powder coating production equipment, in particular to a single-screw extrusion chamber for improving the mixing effect of a single-screw extruder. Background technique [0002] The single-screw extruder is mainly used to extrude thermoplastics such as soft and hard polyvinyl chloride and polyethylene, and can process a variety of plastic products, such as blown film, extruded tube, press plate, ribbon, etc., and can also be used for melt granulation. The plastic extruder has advanced design, high quality, good plasticization, low energy consumption, and adopts involute gear transmission, which has the characteristics of low noise, stable operation, large bearing capacity and long service life. [0003] At present, the diameter of the extrusion port of the single-screw extruder on the market is generally 2cm. Due to the large radial area of ​​the exit, the raw materials of the powder coating are under less force in ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B29C47/38B29C47/60B29C47/66B29C48/395
CPCB29C48/397B29C48/59B29C48/687B29C48/834
Inventor 季益民
Owner ZHANGJIAGANG JIANGNAN POWDER COATING
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